Practical Valve Technology
Introduction:
Power Plant
and other petrochemical industries do deal with different types of valves. All
piping systems are fitted with valves for controlling purposes or safety
requirements. Understanding the function of each valve type will have an
important reflection on the process quality, equipment and plant reliability
and the economics of the whole activity. Different application needs to select
the appropriate valve type of a particular flow characteristic. Operation of
the valve also affects the system and the process. Understanding the problems
associated with valves is essential for diagnosis and troubleshooting and the
needed maintenance for the particular type of valves. This course will address
all aspects of selection, operation and maintenance and troubleshooting of
industrial valves.
Course
Objectives:
At the end of this seminar participants will have:
· An
understanding of different parameters affecting the operation of valves
· The
ability to select the right valve for the particular application
· The
ability to perform the necessary calculation for valve sizing
· An
understanding of the problems associated with valves like flashing, slamming
and water hammer
· The
ability to perform troubleshooting of systems involving valves
· The
ability to decide on the right maintenance plan concerning different types of
valves
Who
should attend?
Engineers and technicians
of mechanical, electrical and chemical engineering will benefit largely from
this workshop. Maintenance, Operation personnel are recommended to attend this
course.
Course
Outline:
· Basics of the Valve Technology
· Valves Technology
o Types
of valves
o Valves characteristics
o Sealing performance
o Leakage criterion
o Leakage classifications
o Sealing mechanisms
o Valve stem seals
o Flow characteristics
o Flow through valves
o Valve flow characteristics
o Linear and equal
· Manual Vs. Automatic Valves
· Manual Valves
o Functions of manual valves
o Methods of regulation
o Valve types
o Stopping/starting valves
o Control valves
o Valve end connections
o Valves rating
o Valves seating
o Types of manual valves
o Gate valves
o Plug valves
o Ball valves
o Butterfly valves
o Pinch valves
o Diaphragm valves
· Check Valves
o Applications
o Types of check valves
o Lift check valves
o Swing check valves
o Tilting disc check valves
o Diaphragm check valves
o Check valves operation
o Selection of check valves
· Relief and Safety Valves: Function &
Operation
· Relief and Safety Valves
o Relief valves types
o Pressure relieving devices
o Automatically operated valves
o Direct acting and piloted pressure
relief valves
o Modulating, full lift, and ordinary
pressure relief valves
o Valve loading
o Safety valves
o Operation of direct acting pressure
relief valves
o Blow down
o Relief valves problems
· Rupture Valves
o Applications of Rupture Discs
o Rupture discs vs. Pressure relief
valves
o Rupture discs in gases and liquid
service
o Temperature and bursting pressure
relationship
o Pressure tolerances
o Design and performance of ductile
metal rupture discs
o Types of Rupture discs
o Prebulged rupture discs
o Reverse buckling discs
o Vent panels
o Graphite rupture discs
o Double disc assemblies
o Rupture disc and pressure relief
valve combinations
o Selection of rupture discs
o Operation of Rupture Discs
· Valves Troubleshooting
· Valves Problems and Troubleshooting
o High pressure drop
o Pressure recovery characteristics
o Cavitation in valves
o Incipient and choked cavitation
o Flow curve cavitation index
o Cavitation elimination devices
o Flashing versus cavitation
o Flow choking
o High velocities
o Water hammer
o What causes water hammer?
o Water hammer calculations
o Solutions for water hammer
o Surge protection
o Check valve slamming
o Noise problems
o Clean air standards
o Life loading
o Packing for fugitive emission
control
o Troubleshooting the control valves
· Control Valves and Actuators
o Control valves types
o Linear valve features
o Rotary valve features
o Control valve flow characteristics
o Quick opening characteristics
o Linear and equal %
o Actuation systems
o Types of actuators
o Pneumatic piston actuator
o Electric motors
o Electro hydraulic actuators
o Actuator performance
o Valve positioner
o Operation of positioners
o Positioner calibration
· Valve Sizing and Selection
o Valvesizing criteria for manual
valves
o Valvesizing criteria for check
valves
o Valvesizing criteria for throttling
valves
o Incipient and advanced cavitation
o Terminal pressure drop ratio
o Percent of flashing
o Pressure recovery coefficient
o Valve sizing and selection
procedure
o Selecting a valve type
o Different valves characteristics
o Examples
| Code | From | To | City | Fee | |
|---|---|---|---|---|---|
| MME04 | 16 Feb 2020 | 27 Feb 2020 | Dubai | US$ 7000 | Book |
| MME04 | 06 Apr 2020 | 17 Apr 2020 | Kuala Lumpur | US$ 7500 | Book |
| MME04 | 01 Jun 2020 | 12 Jun 2020 | Barcelona | US$ 8500 | Book |
| MME04 | 02 Aug 2020 | 13 Aug 2020 | Cairo | US$ 6500 | Book |
| MME04 | 12 Oct 2020 | 23 Oct 2020 | Istanbul | US$ 7500 | Book |
| MME04 | 14 Dec 2020 | 25 Dec 2020 | Jakarta | US$ 8500 | Book |
|
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Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.
Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.
We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.
Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.
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