Automatic Arc & Inert Gas Welding
Introduction:
This course will enable the candidates to develop proficiency in the gas shielded metal arc semiautomatic welding process, emphasizing the use of .035 and .045 size solid core wire to weld basic steel joints in all applicable positions. Safety practices are emphasized. The principles learned in this course will allow the candidates to understand how proper fundamental skills and process analysis will prepare them for a position in a career of welding. This course is designed to enable the candidates to understand the key principles in process analysis, welding fundamentals, process and electrode classification analysis, and correct use of associated equipment.
Course Objectives:
By the end of this course delegates will be able to:
· Demonstrate safety in the use of Automatic Arc and Inert Gas welding equipment
· Demonstrate basic Automatic Arc and Inert Gas welding skills primarily through booth exercises and shop experiences
· Explain the fundamental theories of Automatic Arc and Inert Gas welding through written and/or class room exercises
· Develop critical thinking skills
· Recognize and understand the role these fundamentals play in obtaining a high quality weld
· Be able to identify strengths and/or limitations of the process while making decisions regards its application.
· Be able to perform basic welding functions in a variety of positions with a high level of proficiency.
· Demonstrate the ability to change out a shielding gas cylinder on an Automatic Arc and Inert Gas welding station
· Demonstrate the ability to change out a wire spool on an Automatic Arc and Inert Gas welding station
· Be able to perform groove welds on steel plate in all applicable positions
· Be able to perform fillet welds on sheet metal in all applicable positions
Who Should Attend?
Welders I & II, Fabricators, Welding Metallurgy Technicians, Welding Sales/Service Technicians, Foreman Mechanical Maintenance, Engineering Technicians, Pipefitters, Weld Inspectors, Production Welders, Managers, Petroleum Engineers, production and maintenance staff, inspectors, welders and others who work with welding
Course Outline:
Safety in the Welding Shop
· Accidents
· General shop safety
· Safety in the welding environment
· Oxy-fuel Gas Welding and cutting safety
· Arc Welding and cutting safety
· Resistance welding safety
· Safety around welding robots
· Special welding process safety
GTAW and GMAW Equipment & Supplies
· Gas Tungsten Arc Welding station
· Arc Welding Power Sources for GTAW
· Balanced and unbalanced AC waves
· Shielding gases used with GTAW
· Electrode leads and hoses used for GTAW
· GTAW torches
· Tungsten electrodes
· Fillers metals used with GTAW
· The Gas Metal Arc Welding station
· Arc welding power sources of GMAW
· Wire feeders used with GMAW
· GMAW shielding gases
· The GMAW welding gun
· GMAW electrodes
· Smoke-extracting systems
· Flux Cored Arc Welding (FCAW)
· The Flux Cored Arc Welding station
· Flux Cored Arc Welding electrode wire
· Accessory devices
· Filter lenses or use when gas-shielded arc welding
· Protective clothing
Gas Metal Arc Welding
· Gas Metal Arc Welding principles
· GMAW power sources
· Setting up the GMAW station
· Preparing metal for welding
· Electrodes extension
· Welding procedures
· Shutting down the station
· Welding joints in the flat welding position
· Welding joints in the horizontal welding position
· Welding joints in the vertical welding position
· Welding joints in the overhead welding position
· Automatic GMAW and FCAW
· Gas Metal Arc spot welding
· SMAW troubleshooting guide
· GMAW and FCAW safety
| Code | From | To | City | Fee | |
|---|---|---|---|---|---|
| WT08 | 16 Feb 2020 | 27 Feb 2020 | Cairo | US$ 6500 | Book |
| WT08 | 20 Apr 2020 | 01 May 2020 | Kuala Lumpur | US$ 7500 | Book |
| WT08 | 21 Jun 2020 | 02 Jul 2020 | Dubai | US$ 7000 | Book |
| WT08 | 03 Aug 2020 | 14 Aug 2020 | Istanbul | US$ 7500 | Book |
| WT08 | 19 Oct 2020 | 30 Oct 2020 | Guangzhou | US$ 8500 | Book |
| WT08 | 21 Dec 2020 | 01 Jan 2021 | London | US$ 8000 | Book |
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DUBAI OFFICE
Ittihad Deira Building, |
USA OFFICE 642 E14 Street,10009-13 Manhattan, New York (NY) USA info@petrogas-training.com |
EGYPT OFFICE 52 General Kamal Hejab Street,Suez Bridge, Cairo, Egypt info@petrogas-training.com |
Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.
Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.
We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.
Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.
A- Have staff trained in the latest training and development approaches
B- Support nationalization and talent management initiatives
C- Have properly trained and informed people who will be able to add value
D- Gain relevant technical knowledge, skills and competencies
A- Develop job related skills
B- Develop personal skills in subject matter
C- Have a record of your growth and learning results
D- Bring proof of your progress back to your organization
F- Become competent, effective and productive
G- Be more able to make sound decisions
H- Be more effective in day to day work by mastering job-related processes
I- Create and develop competency to perform job well
A- 10% discount after 05 candidates’ registration.
B- 15% discount after 10 candidates’ registration.
C- 20% discount after 20 candidates’ registration.
D- 25% discount after 25 candidates’ registration.
E- 30% discount after 30 candidates’ registration
F- Higher discount rates will be offered based on work volume with different clients.
A- One extra free seat is offered on 4 candidates on the same course and dates.
B- Two extra free seats are offered on 6 candidates on the same course and dates.
C- Three extra free seats are offered on 8 candidates on the same course and dates.
D- Four extra free seats are offered on 10 candidates on the same course and dates.
E- Five extra free seats are offered on 12 candidates on the same course and dates.
Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s).
If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.
PAYMENT POLICY
Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.
COPYRIGHT
© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.
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