Pump & Valve Technology & Fitness for Service of Pressure Vessels & Tanks

Introduction:

The course will cover topics concerning different types of industrial valves, the control valves and the safety relief valves. Hydraulic pumps, the dynamic and the positive displacement types will be addressed in this course. The sealing and flushing systems plus bearing and lubrication loops are also covered. The selection and troubleshoot of such systems will also be addressed in detail. The candidates will learn how different system operate, their limit of performance and the best operating condition with least troubles and least failure. The candidates in this integrated and comprehensive course will learn to apply the rules of the API/ASME 579 standard “Fitness-for-Service” to evaluate the integrity and remaining life of pressure vessels, storage tanks and piping systems, to make cost effective run-repair-replace decisions, and select the appropriate repair options.

Course Objectives:

· Gain deeper understanding of the control valves and safety relief valves used in different industrial applications.

· Learn more about different types of hydraulic as well as dynamic pumps, their performance, operation, control and troubles shooting

· Be able to select the appropriate type of valves and pumps for the application

· Be familiar with the latest techniques to determine the fitness-for-service of operating tanks, vessels, piping systems and pipelines

· Make cost-effective run-or-repair decisions based on the principles of API recommended practice 579 “Fitness-for-Service”

Who Should Attend?

Maintenance, Mechanical Engineers, Foremen, Supervisors and Technicians, Production Supervisors and Engineers who require an understanding of the Fitness for Service standard, Design and System Engineers, Inspectors, Project and Maintenance Engineers who are personally responsible for the reliable design, operation, maintenance and repair of equipment, systems, tanks, vessels, piping and pipelines, Heads of Maintenance and Operation, Chemical Engineers, Equipment Specialists, Technical Engineers, Operation Engineers, Planning Engineers, Engineers involved with control and safety valves and pumps of different types

Course Outline:

PART1: Valves

· Control Valves

· Valves Performance

· Valves Design

· Valves Actuators

· Hydraulic Actuators

· Pneumatic Actuators

· Valves Positioners

· Safety and Relief Valves

· Valves Design

· Spring Loaded Pressure Relief valves

· Balanced Relief Valves

· Valves Characteristics

· Design Pressure

· Valve Installation

· Valves Sizing and Selection

· Valve Sizing Simplified Method

· Valves Troubleshooting

· Common Valve Problems

PART2: Pumps

· Hydraulic Pumps

· Types and Designs

· Operation

· Cavitation

· Foam and Bubbles

· Overheating

· Capacity Control

· Dynamic Pumps

· Centrifugal Pumps

· Axial Flow Pumps

· Performance & Operation

· Multistage Pumps

· Balancing Systems

· Cavitation Problem

· Sealing Systems

· Mechanical seals

· Bearings and Lubrication

· Troubleshooting

PART3: Foundations of Fitness-For-Service Assessment

· Introduction

o Overview of the American Petroleum Institute (API) codes and standards

o Overview of the American Society of Mechanical Engineers codes and standards

· Fitness For Service

o Overview of API 579 contents, objectives and applications

o How to apply API 579 for cost-effective run-or-repair decisions

o Fitness-for-Service assessment procedure

o An overview of what is new in the latest release

· The FFS Assessment

o Structure if the Standard

o The FFS procedure

COURSE LOCATIONS

Code From To City Fees
MME50 23 Feb 2020 27 Feb 2020 Dubai US$ 4200 Register
MME50 20 Apr 2020 24 Apr 2020 Kuala Lumpur US$ 4500 Register
MME50 15 Jun 2020 19 Jun 2020 Marbella US$ 5500 Register
MME50 10 Aug 2020 14 Aug 2020 Bali US$ 5500 Register
MME50 12 Oct 2020 16 Oct 2020 Seoul US$ 6000 Register
MME50 20 Dec 2020 24 Dec 2020 Manama US$ 4000 Register


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.