Boiler Plant Operation &
Management
Introduction:
The boiler plant operation and management course is an
intensive, highly practical course. The candidates will gain the most
up-to-date information and practical understanding of the installation,
operation, maintenance and management of boiler plants. The course will give
you the ability to recognize and solve boiler problems simply, easily and with
confidence. The main focus of this course will be on:
· The installation, operation, maintenance and management of boiler
plants
· The steam and combustion processes
· Safe boiler operation techniques
· About pollutants and the technologies that exist to reduce emission
levels
· How to achieve peak boiler plant efficiencies
· How to identify and troubleshoot boiler problems quickly and efficiently
Course
Objectives:
At the end of this seminar participants will be able to:
• Identify the various types of boilers
• Use essential terms and understand their key applications
• Describe the typical characteristics of fuels
fired
• Perform basic combustion and process calculations
• Recognize the impact fuels have on the boiler
heat transfer surfaces
• Describe the ancillary equipment associated
with steam boiler plants and their integral role in the safety of the boiler
• Discuss the correct operation, control
sequences and procedures for the safe operation of a typical fire-tube boiler
plant
• Outline the applicable pressure part design codes
and explain their influence on boiler pressure parts sizing, inspection and
non-destructive examination
• Initiate an effective inspection and
maintenance program
• Minimize forced outages and prevent serious damage
to boiler equipment
• Provide an overview of the legislative requirements
plus the essential steps and responsibilities for the repair of boilers
• Recognize the importance of and implement the procedures
for the protection of a boiler during cold storage
• Outline the technologies available for the reduction
of emission levels and the applicable international legislative controls
Who
Should Attend?
Boiler Plant
Construction Managers, Consulting Engineers, Design Engineers, Insurance Company
Inspectors, Mechanical Engineers and Technicians, Operation, Maintenance, Inspection
and Repair Managers, Supervisors and Engineers, Plant Engineers, Senior Boiler
Plant Operators, Repairers and Installers
Course
Outline:
· Introduction
o Types of package boilers and their
applications
o Boiler components, terminology and
definitions
· Fuel
Combustion and the Steam Generation Process
o Overview of the boiler heating and
steam generation process
o Influence of the fuel type on the
boiler design operation
o Firing appliances
o Basics to theory of combustion
o Thermal efficiency
o Fireside deposits and corrosion
· Boiler
Auxiliary Plant
o Water treatment plant and dosing
o Feedwater pumps
o Valves and steam traps
o Piping
o Fans
o Economizers and heat recovery
equipment
o Flue gas cleaning and dust removal
· Operation
and Controls
o Boiler instruments and their
purpose
o Typical P&I diagrams for coal
and oil/gas fired units
o Control systems and system
operating philosophy
o Operational sequences and
procedures
o Safety equipment and interlocks
o Safety procedures and emergencies
o Operating records and logs
o Typical operational problems, the
reason for the problems and ‘troubleshooting’
· Pressure
Containing Components
o Basics to codes calculation theory
and assumptions
o Overview of design parameters for
shell, furnace, plates and tubing
o Importance of pressure part
inspection
· Planning
and Managing Boiler Maintenance
o Critical importance of maintenance
policies and programs
o Setting up an inspection program
o Types of boiler inspections
o Involvement of the Authorized
Inspection Authority (AIA)
o Maintenance information and
procedures
o Developing a preventive maintenance
program
o In-house verse contractor repair
maintenance
· Managing
Boiler Repairs and Modifications
o When does a boiler repair become a
boiler modification?
o Importance of historical records
o Understanding the legislative
requirements
o Steps to be taken when a ‘defect’
is identified
o Responsibility of the boiler owner
o Responsibility of the boiler repair
contractor
o The AIA and their inspection points
· Cold
Storage of a Boiler
o Clearly establishing the storage
period
o Storage period and critical
preservation steps
o Storage instructions and procedures
o Consequences of no storage plan
· Control
Principles and Design Concepts
o Water level indicators and
measuring devices
o Draft and its function in the
combustion process, draft types and measurement
o Protection against implosion
· Emission
Controls and Environmental Constraints
o Types of emissions for different
fuels fired
o Methods used for controlling boiler
flue gas emissions
o Effectiveness of various types of
cleaning equipment
o What emission levels are specified in international standards or legislation?
| Code | From | To | City | Fees | |
|---|---|---|---|---|---|
| MME37 | 26 Jan 2020 | 06 Feb 2020 | Alexandria | US$ 6500 | Register |
| MME37 | 09 Mar 2020 | 20 Mar 2020 | Sydney | US$ 9500 | Register |
| MME37 | 25 May 2020 | 05 Jun 2020 | Tokyo | US$ 9500 | Register |
| MME37 | 13 Jul 2020 | 24 Jul 2020 | Manila | US$ 8500 | Register |
| MME37 | 21 Sep 2020 | 02 Oct 2020 | Athens | US$ 8500 | Register |
| MME37 | 02 Nov 2020 | 13 Nov 2020 | Kuala Lumpur | US$ 7500 | Register |
|
DUBAI OFFICE
Ittihad Deira Building, |
USA OFFICE 642 E14 Street,10009-13 Manhattan, New York (NY) USA info@petrogas-training.com |
EGYPT OFFICE 52 General Kamal Hejab Street,Suez Bridge, Cairo, Egypt info@petrogas-training.com |
Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.
Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.
We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.
Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.
A- Have staff trained in the latest training and development approaches
B- Support nationalization and talent management initiatives
C- Have properly trained and informed people who will be able to add value
D- Gain relevant technical knowledge, skills and competencies
A- Develop job related skills
B- Develop personal skills in subject matter
C- Have a record of your growth and learning results
D- Bring proof of your progress back to your organization
F- Become competent, effective and productive
G- Be more able to make sound decisions
H- Be more effective in day to day work by mastering job-related processes
I- Create and develop competency to perform job well
A- 10% discount after 05 candidates’ registration.
B- 15% discount after 10 candidates’ registration.
C- 20% discount after 20 candidates’ registration.
D- 25% discount after 25 candidates’ registration.
E- 30% discount after 30 candidates’ registration
F- Higher discount rates will be offered based on work volume with different clients.
A- One extra free seat is offered on 4 candidates on the same course and dates.
B- Two extra free seats are offered on 6 candidates on the same course and dates.
C- Three extra free seats are offered on 8 candidates on the same course and dates.
D- Four extra free seats are offered on 10 candidates on the same course and dates.
E- Five extra free seats are offered on 12 candidates on the same course and dates.
Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s).
If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.
PAYMENT POLICY
Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.
COPYRIGHT
© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.