Process Plant Layout & Piping Design

Introduction:

Process plants, such as refineries and petrochemical plants, are complex facilities consisting of equipment, piping systems, instruments, electrical systems, electronics, computers, and control systems. The design, engineering and construction of process plants involve a multidisciplinary team effort. Plant layout and design of piping systems constitute a major part of the design and engineering effort. The objective is to design safe and dependable processing facilities in a cost effective manner. The fact is that there are few formal training programs with a focus on plant layout and design of piping systems. Therefore, most of the required skills are acquired while on the job, reducing productivity and efficiency.

This course will cover the fundamental principles and concepts used in process plant layout and piping design. Upon completion of this course the attendees will have a clear understanding of the design and engineering principles used in plant layout and piping design. The outcome will be a work force with the required skills and faster learning curves with minimal on the job training. This will increase productivity and shorten engineering and construction schedules. The process plants will get on stream quicker and operate with increased safety and reliability, satisfying the needs of the client.

Course Objectives:

At the end of this seminar participants will:

· Plant Layout fundamentals and procedures

· Fundamental principles of Chemical Process Technology

· Terminology and symbols used in plant layout

· Equipment used in process plants

· Piping Design and Engineering principles

· Terminology, Symbols and Abbreviations in Piping Design

· Documents (Bill of Materials, Equipment Specifications, etc.) and Drawings (PFDs, P&IDs, etc.) used in plant layout and piping design

· 3D modeling of plants and piping systems

Who Should Attend?

Anyone who want to understand the design and engineering principles involved in process plant layout and piping design, Consulting Engineers, Chemical and Process Engineers, Designers and Engineers involved in instrumentation and control of process plants, Electrical Designers and Engineers, Equipment Designers and Engineers, Mechanical Engineers, Personnel from EPC Engineering, Procurement and Construction companies, Personnel providing CAD support for Plant Layout and Piping Design, Piping Designers and Piping Engineers, Plant Maintenance Personnel, Project Engineers, Structural Designers and Engineers

Course Outline:

· Introduction to Process Plant Layout and Piping Design

o Plant layout fundamentals

o Procedures and workflow

o Physical quantities, units and trigonometry

· Introduction to Chemical Processing Methods

o Unit operations and unit processes

o Process Flow Diagrams (PFDs)

o Utilities

· Equipment Used in Process Plants

o Process equipment – reactors, towers, exchangers, vessels

o Mechanical equipment – pumps, compressors, turbines

o Equipment drawings, nozzle specifications, vendor drawings

o Equipment foundations and supports

· Plant Layout and Plot Plans

o Plant layout specifications

o Codes

o Safety considerations

o Plot plans

o Equipment arrangement drawings

· Process and Instrumentation Diagrams (P&IDS)

o Instruments and instrument symbols

o Control valve manifolds

o Meter runs

· Plant Layout and Piping Design Documentation and Tools

o Line lists

o Equipment lists

o Bill of materials

o P&IDs

o Piping isometrics

o 3D models

o Piping specifications

o Piping codes

· Fundamentals of Pipe

o Pipe dimensions

o Pipe data

o Pipe joining methods

o Pipe representation

o Common abbreviations

· Piping System Components

o Fittings – elbows, tees, reducers, end caps

o Fitting makeup and dimensions

o Flanges

o Valves

o Pipe racks

o Pipe supports

o Anchors and guides

· Pipe Routing

o Piping isometrics

o Piping plans, sections, elevations

o 3D representation

COURSE LOCATIONS

Code From To City Fees
MME25 20 Jan 2020 31 Jan 2020 New York US$ 9000 Register
MME25 02 Mar 2020 13 Mar 2020 Paris US$ 9000 Register
MME25 11 May 2020 22 May 2020 Bangkok US$ 7500 Register
MME25 26 Jul 2020 06 Aug 2020 Bahrain US$ 7000 Register
MME25 21 Sep 2020 02 Oct 2020 New York US$ 9000 Register
MME25 16 Nov 2020 27 Nov 2020 Bangkok US$ 7500 Register


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.