Commissioning & Troubleshooting
of Control Systems
Introduction:
You need a
methodical approach to start-up of single and multi-loop control systems.
You also need an understanding of how pressure, level, flow, and temperature
loops operate to maintain good process control systems, along with a
familiarity with the loop check-out procedures. This course focuses on
the commissioning and start-up of control systems identifies the control
systems problems that you may face, discusses commissioning as well as
troubleshooting and suggests effective solutions to problems faced during
operations.
This course
focuses on the commissioning and start-up of control systems identifies the
control systems problems that you may face, discusses commissioning as well as
troubleshooting and suggests effective solutions to problems faced. The safe
and efficient operation of modern electrical equipment and control systems
requires the successful testing, start-up and commissioning of this equipment,
or system, to ensure correct operation, accurate troubleshooting, subsequent
repair of this equipment, or system and ensuring continued productivity. The
candidates will be more able to:
Course
Objectives:
By the end of
this course delegates will gain:
· Procedures and
to solutions to problems encountered during commissioning, start-up, and
operation of control systems
· A better
understanding of commissioning procedures
· A better
understanding of troubleshooting procedures
· An improved
capability in the use of test equipment
· A better
understanding of failure modes and failure analysis
· A refreshed
awareness of electrical safety concerns
Who Should Attend?
Instrumentation & Control Engineers, Senior Instrument Technician, Commissioning and Start-Up Engineers, Design Engineers, Consulting Engineers, Plant Engineers & Operators, Instrumentation and Control Engineers, Senior Instrument Technician, Commissioning and Start-Up Engineers, Design Engineers, Consulting Engineers, Plant Engineers and Operators, Instrumentation Technicians and Technologists, Electrical Engineers, Electrical Supervisors, Maintenance Personnel and other individuals who work with instrumentation and control in process plants, Electrical Professionals commissioning, testing, start-up, troubleshooting, maintenance and repair of Electrical Equipment and Control Systems
Course
Outline:
· Commissioning
& Start-Up Procedures
o Procedures
for new control systems
o Procedures
for existing systems
· The
Technology of Electrical Equipment
o Transformers
, Power supplies (UPS) and Batteries
o Generators,
Switchgear and Disconnect switches
o Neutral
ground resistors (NGR)
o Motor
control centers (MCC)
o Variable
frequency/speed drives (VFD/VSD)
o Programmable
logic controllers (PLC)
o Distributed
control systems (DCS)
o Power
monitoring
o Control
relays, timers and switches
o Motor/feeder
protective devices
o Miscellaneous
equipment
o Heaters,
solenoid valves, electric valve actuators and signaling/alarm devices
· Single
Loop Feedback Control
o Measurement
concerns
o Controller
operations
o Signal
conditioners
o Troubleshooting
using simulation techniques
· Multi-Loop
Control Systems
o Feedback
control loop
o Cascade
o Feed
forward / Ratio
o Examples
of multi loop control
o Boiler
three element control
o Starting
up a cascade control loop
o Starting
up a feed forward
loop
· PLC
Control Systems
o Data
acquisition System (DAS) - new technology
o Supervisory
control and data acquisition (SCADA)
o PLC
control system architecture
o PLC
communication buses and data basis
o HMI
(graphic, trend and alarm)
o PLC
control system modules/subsystems
o PLC
redundancies issue (hot standby/switchover)
o PLC
scan time
o Troubleshooting-discrete
I/O and analogue loops
o PLC
application batch control and continuous control
· Discrete
Control Systems (DCS)
o DCS
architecture
o DCS
communication buses and data bases
o DCS
control system modules/subsystem
o HMI
(graphic, trend and alarm)
o DCS
internal communication
o DCS
redundancies issues
o DCS
communication with PLC
o DCS
used in continuous process control
o DCS
used in batch control
· Commissioning
& Testing of Electrical Equipment
· Troubleshooting
of Electrical Equipment
· The
Use of Test Equipment
· The
Interpretation & Use of Drawings
· The
Development of a Job Plan
· The
Identification & Repair of Problems & Failures
· A Review of Safety Requirements
| Code | From | To | City | Fees | |
|---|---|---|---|---|---|
| INST22 | 23 Feb 2020 | 27 Feb 2020 | Cairo | US$ 3900 | Register |
| INST22 | 27 Apr 2020 | 01 May 2020 | London | US$ 5000 | Register |
| INST22 | 15 Jun 2020 | 19 Jun 2020 | Kuala Lumpur | US$ 4500 | Register |
| INST22 | 10 Aug 2020 | 14 Aug 2020 | Guangzhou | US$ 5500 | Register |
| INST22 | 19 Oct 2020 | 23 Oct 2020 | Bali | US$ 5500 | Register |
| INST22 | 21 Dec 2020 | 25 Dec 2020 | Amsterdam | US$ 5500 | Register |
|
DUBAI OFFICE
Ittihad Deira Building, |
USA OFFICE 642 E14 Street,10009-13 Manhattan, New York (NY) USA info@petrogas-training.com |
EGYPT OFFICE 52 General Kamal Hejab Street,Suez Bridge, Cairo, Egypt info@petrogas-training.com |
Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.
Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.
We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.
Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.
A- Have staff trained in the latest training and development approaches
B- Support nationalization and talent management initiatives
C- Have properly trained and informed people who will be able to add value
D- Gain relevant technical knowledge, skills and competencies
A- Develop job related skills
B- Develop personal skills in subject matter
C- Have a record of your growth and learning results
D- Bring proof of your progress back to your organization
F- Become competent, effective and productive
G- Be more able to make sound decisions
H- Be more effective in day to day work by mastering job-related processes
I- Create and develop competency to perform job well
A- 10% discount after 05 candidates’ registration.
B- 15% discount after 10 candidates’ registration.
C- 20% discount after 20 candidates’ registration.
D- 25% discount after 25 candidates’ registration.
E- 30% discount after 30 candidates’ registration
F- Higher discount rates will be offered based on work volume with different clients.
A- One extra free seat is offered on 4 candidates on the same course and dates.
B- Two extra free seats are offered on 6 candidates on the same course and dates.
C- Three extra free seats are offered on 8 candidates on the same course and dates.
D- Four extra free seats are offered on 10 candidates on the same course and dates.
E- Five extra free seats are offered on 12 candidates on the same course and dates.
Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s).
If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.
PAYMENT POLICY
Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.
COPYRIGHT
© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.