Introduction to Conditioning Monitoring

(Conforming to ISO 17359:2011)

Introduction:

The course provides skills which will allow attendees to understand the application and integration of basic predictive maintenance technologies. It is designed to teach the fundamental principles of the five predictive maintenance technologies most prevalent in industry: vibration analysis, infrared thermography, airborne and structure-borne ultrasonic, oil analysis and motor circuit analysis. This course will enable the candidates to have an understanding of the capabilities of the technologies along with the common traps that may be encountered during application. This course is based on ISO 17359:2011 Condition monitoring and diagnostics of machines general guidelines. It is designed to introduce the benefits and opportunities of Condition Based Maintenance and covers a range of techniques. 

Course Objectives:

By the end of this course delegates will learn about:

· Gaining invaluable insights into the benefits of CBM

· Understanding the reasons for selecting particular maintenance strategies

· Understanding effective methodologies for implementing Condition Monitoring Techniques

· Identifying the optimum maintenance strategy for different types of equipment

· Gaining practical approaches to minimize the risk of plant and machinery breakdowns

· Awareness of International Standards covering asset management (course based on ISO 17359:2011)

· How to strike the right balance between PM and PdM

· How to evaluate your PM program and eliminate unnecessary work

· The principles of PdM and the reasons why it’s so powerful

· The business case and value proposition for PdM

· Where the resources will come from: 3 different strategies to consider and the pros and cons of each

· How PdM reduces overtime and emergency work

· How PdM can increase the capacity of your plant without a dollar of capital investment

· How much PdM is enough and what you can learn from best practice organizations and benchmarks

· How to use LEAN tools to make your PdM program self-funding every step of the way and without increasing head count

· How to recognize when you have achieved best practice

· How to convert to the proactive workflow model and the key advantages it offers vs. the traditional model

· Asset health and what it is and how to measure it

· The right way to use assessments to measure the effectiveness of your program

· How to identify mechanical, electrical, and stationary failure modes using PdM technologies

· How to identify the common traps of each technology

· How to build a comprehensive Asset Health Matrix

· Why PM is not enough and the surprising truth behind 80% of all equipment failures

· The common language of PdM and key terms and definitions you should know

· How to balance workflow maturity with coverage

· How to apply benchmark data and asset criticality to design the coverage and model

Who Should Attend?

Managers, Engineers, Planners, Analysts, Supervisors, Technicians and Operators who wish to learn about the benefits and techniques of applying condition monitoring in the areas of Operations, Maintenance, Engineering, Reliability and Condition Monitoring

Course Outline:

  • Developing a Maintenance Strategy
  • 7-Step Implementation Procedure
  • Managing Condition Based Maintenance
  • Implementing Condition Monitoring Techniques
  • Introduction to Thermography
  • Introduction to Lubricant Management
  • Introduction to Wear Debris Analysis
  • Introduction to Monitoring Oil Condition
  • Introduction to Vibration Monitoring
  • Striking the balance between PM and PdM
  • Defining the P-F Curve
  • Weibull shapes, correlation models
  • Explain how to perform a Preventive Maintenance Evaluation
  • Define how to measure Asset Health
  • Quantifying Mechanical Asset Health
  • Infrared Thermography
  • Oil Analysis
  • Airborne and Structure-borne Ultrasonics
  • Vibration Analysis
  • On-line Motor Circuit Analysis
  • Quantifying Electrical Asset Health
  • Infrared Thermography
  • Oil Analysis
  • Airborne and Structure-borne Ultrasonics
  • Vibration Analysis
  • Off-line Motor Circuit Analysis
  • Quantifying Stationary Asset Health
  • Infrared Thermography
  • Airborne and Structure-borne Ultrasonics
  • Pulse Echo Ultrasound
  • Magnetic Particle Testing
  • Penetrant Testing
  • Visual Inspection
  • RADiographic Testing
  • Eddy Current Testing
  • Identifying and Mapping the Proactive and Reactive Maintenance Workflow Model

COURSE LOCATIONS

Code From To City Fees
RM04 03 Feb 2020 14 Feb 2020 London US$ 8000 Register
RM04 05 Apr 2020 16 Apr 2020 Cairo US$ 6500 Register
RM04 07 Jun 2020 18 Jun 2020 Dubai US$ 7000 Register
RM04 03 Aug 2020 14 Aug 2020 Istanbul US$ 7500 Register
RM04 05 Oct 2020 16 Oct 2020 Kuala Lumpur US$ 7500 Register
RM04 14 Dec 2020 25 Dec 2020 Singapore US$ 8500 Register


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.