Oxy-Fuel Gas Welding Process

 

Introduction:

This course will enable the candidates to recognize and apply proper fundamentals of Oxy-Fuel welding. The candidates will learn about oxyacetylene welding equipment as well as brazing and soldering. Safety practices are emphasized. The principles learned in this course will allow the candidates to understand proper fundamental skills and process analysis in preparation for a position in a career of welding. This course will enable the candidates to develop a base skill to further the proficiency skills.

Course Objectives:

 

By the end of this course delegates will be able to:

 

·       Demonstrate safety in the Oxy-Fuel welding process

·       Demonstrate basic Oxy-Fuel welding, brazing, and soldering skills

·       Explain fundamental theories of Oxy-Fuel welding, brazing, and soldering

·       Be able to perform specific welding functions with a high level of proficiency

·       Recognize and use the correct techniques and equipment to perform specific welding, brazing and soldering profiles

·       Identifying problems and correcting them using industry accepted welding principles

·       Perform butt joint gas weld in the flat position

·       Perform butt joint braze weld in the flat position

·       Perform lap joint solder weld in the flat position

·       Demonstrate the basic set up of an Oxy-Fuel gas welding station 

Who Should Attend?

Welders I & II, Fabricators, Welding Metallurgy Technicians, Welding Supervisors, Welding Sales/Service Technicians, Foreman Mechanical Maintenance, Engineering Technicians, Pipefitters, Weld Inspectors, Production Welders, Managers, Petroleum Engineers, Senior Welders and Operators, Production and Maintenance Staff, Inspectors, anyone who works with welding

Course Outline:

Safety in the Welding Shop 

  • Accidents
  • General shop safety
  • Safety in the welding environment
  • Oxy-Fuel Gas Welding and cutting safety
  • Arc Welding and cutting safety
  • Resistance welding safety
  • Safety around welding robots
  •  Special welding process safety 

Oxy-Fuel Gas Welding Equipment and Supplies 

  • Complete Oxy-Fuel gas welding outfit
  • Oxygen supply
  • Acetylene supply
  • Pressure regulator principles
  • Welding hose
  • Oxyacetylene torch types
  • Air-acetylene torch
  • Welding goggles and protective clothing
  • Torch lighters and economizers
  • Oxy-Fuel Gas Welding supplies  

Oxy-Fuel Gas Welding 

  • Definition of welding
  • Soldering and brazing
  • Different types of welding and cutting 
  • Oxy-Fuel Gas Welding
  • The Oxy-Fuel gas welding outfit
  • Torch positions and movements
  • Running a continuous weld pool
  • Butt joint welding
  • Lap joint welding
  • Outside corner joint welding
  • Inside corner and T-joint welding
  • Welding positions
  • Appearance of a good weld   

Soldering

  • Soldering principles
  • Solder alloys
  • Soldering fluxes 
  • Soldering procedures
  •  Soldering iron method
  •  Torch soldering method
  •  Dip soldering method 
  • Wave soldering 
  • Oven and infrared soldering
  • Resistance and Induction soldering
  • Stainless steel soldering
  • Soldering aluminum alloys
  • Soldering die castings
  • Testing and inspecting soldered joints   

Brazing and Braze Welding

  • Brazing and braze welding principles
  • Joint designs for brazing and braze welding
  • Cleaning base metals prior to brazing or braze welding
  • Brazing and braze welding fluxes
  • Brazing filler metal alloys
  • Brazing and braze welding processes
  • Heat-resistant brazed joints 

COURSE LOCATIONS

Code From To City Fees
WT16 10 Feb 2020 21 Feb 2020 Bali US$ 8500 Register
WT16 13 Apr 2020 24 Apr 2020 Bangkok US$ 7500 Register
WT16 22 Jun 2020 03 Jul 2020 Sydney US$ 9500 Register
WT16 09 Aug 2020 20 Aug 2020 Alexandria US$ 6500 Register
WT16 11 Oct 2020 22 Oct 2020 Sharm el Sheikh US$ 7000 Register
WT16 20 Dec 2020 31 Dec 2020 Salalah US$ 7000 Register


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.