Welding Activities, Procedures & Standards

(Meets OSHA & ASME Standards)

 

Introduction:

This course will help the candidates develop knowledge of welding activities, procedures and standards. They will also be able to develop a working knowledge of different welding techniques, equipment setup and operations. Throughout the course, the candidates will learn about different welding processes such as Shield Metal Arc Welding (SMAW), Metal Active Gas (MIG/MAG), Tungsten Inert Gas (TIG), Oxy-Acetylene (OA) and metallurgy (before, during and after welding). Besides, the course will help them develop a good understanding of Welding standards (CSA W59 - AWS D1.1 - AWS D1.3 - AWS D1.6).

Course Objectives:

 

By the end of this course, delegates will learn about:

 

  • Welding standards, welding process & welding activities
  • Weld types, shielded metal arc welding
  • Gas metal arc and flux cored arc welding
  • Gas tungsten arc welding & air carbon-arc gouging
  • Oxy-acetylene welding, flame cutting, and gouging
  • Plasma arc cutting and gouging
  • OSHA standards of welding and cutting safety
  • Troubleshooting weld defects & controlling weld quality
  • Understanding metals & repair welding procedures
  • Equipment preventive maintenance & repair welding principles
  • The hazards to the employee and his/her co-workers associated with arc welding
  • Safety mechanisms installed on the equipment
  • Safety practices and hazards in welding and oxyacetylene cutting
  • The type and use of any fire extinguishing equipment available
  • Location of first aid equipment and locations of medical treatment facilities
  • Company policy regarding Injuries and Illnesses for additional guidance
  • Appropriate maintenance and storage of the welding device
  • Weld troubleshooting and equipment setup
  • Techniques for making various welds in all positions
  • Explanation of welding symbols and blueprint reading
  • Criteria for the selection of various electrodes
  • Welding procedures are taught on aluminum, mild steel and stainless steel.
  • Welding positions on edge, corner, lap and fillet welds

 

Who Should Attend?

Welders I & II, Fabricators, Welding Metallurgy Technicians, Welding Supervisors, Welding Sales/Service Technicians, Foreman Mechanical Maintenance, Engineering Technicians, Pipefitters, Weld Inspectors, Production Welders, Managers, Petroleum Engineers, Senior Welders and Operators, Production and Maintenance Staff, Inspectors, anyone who works with welding

 

Course Outline:

·       Welding Standards

·       CSA W59, AWS D1.1, AWS D1.3, AWS D1.6

·       Welding Processes

·       SMAW, FCAW, MCAW, SAW, GMAW

·       Welding Activities

·       Weld Types

·       Fillet, Complete, Partial

·       Manual Welding

·       Machine Welding

·       Automatic Welding

·       Welding Procedure Specification (WPS for the CSA code)

·       Welding Procedure Data Sheet (WPDS)

·       Prequalified Welding Procedure Data Sheet (PWPDS)

·       Understanding Metals

·       Arc Welding

·       Power sources and electrode identification, weldability of metals, Joint design, Air arc, Oxyacetylene cutting, vertical and overhead welding, weld symbols, joint preparation, weld codes, AWS standards and weld alloy

·       Shielded Metal Arc Welding (SMAW)

·       Gas Metal Arc Welding (GMAW)

·       Light gauge steel, aluminum, and stainless steel, ferrous and nonferrous metal identification and welding characteristics, MIG welding applications and variable, Inert shielding gases and mixtures, trouble shooting MIG equipment, welds and spot welding, vertical and overhead welding, out-of-position GMAW (MIG) welding

·       Flux Cored Arc Welding (FCAW)

·       Gas Tungsten Arc Welding (GTAW)

·       Structural Steel and flux Corded Arc Welding

·       Metal Arc, Oxy and Flux Core Welding

·       Welding and Cutting Safety

·       Oxy-Acetylene Flame Cutting and Gouging

·       Oxy-Acetylene Fusion Welding, Braze Welding,

·       Brazing and Soldering

·       Air Carbon-Arc Gouging and Plasma Arc

·       Cutting and Gouging

·       Controlling Weld Quality

·       Welding Principles and Practices

COURSE LOCATIONS

Code From To City Fees
WT04 03 Feb 2020 14 Feb 2020 London US$ 8000 Register
WT04 05 Apr 2020 16 Apr 2020 Dubai US$ 7000 Register
WT04 01 Jun 2020 12 Jun 2020 Istanbul US$ 7500 Register
WT04 03 Aug 2020 14 Aug 2020 Kuala Lumpur US$ 7500 Register
WT04 04 Oct 2020 15 Oct 2020 Cairo US$ 6500 Register
WT04 14 Dec 2020 25 Dec 2020 California US$ 9000 Register


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.