Corrosion Control by Materials Selection & Design

 

Introduction:

Proper selection of materials and design are most effective in cutting the cost of corrosion and achieving low cost reliability as corrosion can be designed out of the system. It is always easier and cheaper to erase lines on a drawing than to repair or replace failed equipment or components in service. The theme throughout the course will be focused on how to put the right material in the right place in the right way. Practical rules in selection of materials and design guidelines against many forms of corrosion will be presented. Numerous case histories of real-life problems and practical solutions will be discussed. This comprehensive course provides an excellent avenue for corrosion practitioners, researchers, designers, technical managers, inspection and maintenance engineers, quality control personnel and those involved in failure analysis to update their appreciation of corrosion prevention through materials selection and design.

Course Objectives:

 

By the end of this course delegates will be able to:

 

·       Learn about how to control corrosion by putting the right materials in their right place

·       Learn about operations of detecting, inspecting, monitoring, controlling corrosion in oil and gas piping, pipelines used in production

 

Who Should Attend?

Corrosion Control Engineers & Personnel, Process Engineers, Metallurgists, Inspection Personnel, Mechanical Engineers, Material Selection Personnel, Plant Contractors, Operations Engineers, Team Leaders & Supervisors, Maintenance Supervisors,  Senior Plant Supervisors, Mechanical Engineers, Corrosion Control & Monitoring Systems Personnel, Oil and Gas Production Facilities Personnel, Chemists, Chemical Engineers, Technicians and Supervisors, New Petroleum Engineers, Asset Management Personnel, Design & Construction Engineers, Team Leaders & Coordinators, Construction Coordinators, Maintenance Engineers, Technologists,  Maintenance Team Leaders & Engineers, Personnel who are responsible for detecting, inspecting, monitoring, controlling corrosion in oil and gas piping, pipelines used in production operations and Personnel responsible for metallurgy, corrosion or the prevention of failures in plant and equipment

Course Outline:

  • Introduction to corrosion control
  • The importance of design in corrosion prevention
  • Effects of design and material selection on corrosion
  • Practical corrosion cells commonly encountered in design
  • Galvanic cell
  • Concentration cell and differential aeration cell
  • Active/Passive Cell
  • Thermogalvanic Cell and temperature cell
  • Stress cell
  • Basic metallurgy for materials selection
  • Materials selection for corrosion control
  • Metals and Alloys
  • Cast irons
  • Carbon steels
  • Low alloy steels
  • Stainless steels
  • Duplex stainless steels
  • Nickel and nickel-base alloys
  • Copper and copper alloys
  • Aluminium and aluminium alloys
  • Titanium and titanium alloys
  • Materials selection for corrosion control –nonmetals
  • Concrete
  • Plastics
  • Elastomers
  • Ceramic materials
  • Compatibility of materials and environments
  • The effects of environment on corrosion
  • Materials for high temperature corrosion
  • Matching materials performance to environments
  • Design solutions to corrosion problems based on types of corrosion
  • Design solutions to corrosion problems based on fabrication techniques and environmental conditions
  • Specifications and guidelines
  • Specification writing for maximum corrosion resistance
  • International standards relevant to materials selection and design
  • What the designer should remember when writing specifications
  • Design against corrosion: the DOs and DON'Ts

COURSE LOCATIONS

Code From To City Fees
C&M14 10 Feb 2020 21 Feb 2020 Bangkok US$ 7500 Register
C&M14 27 Apr 2020 08 May 2020 Singapore US$ 8500 Register
C&M14 22 Jun 2020 03 Jul 2020 Madrid US$ 8500 Register
C&M14 23 Aug 2020 03 Sep 2020 Amman US$ 7000 Register
C&M14 26 Oct 2020 06 Nov 2020 Washington DC US$ 9000 Register
C&M14 28 Dec 2020 08 Jan 2021 Istanbul US$ 7500 Register


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.