Basic Corrosion Control & Prevention Methods

 

Introduction:

This basic corrosion course covers fundamental aspects of corrosion control and its prevention. The course will enable beginners to establish a solid foundation in corrosion before moving on to advanced topics. The course will help participants understand the basic concepts and fundamentals important to corrosion. This basic corrosion course also helps participants prepare for their NACE certification examinations at the Corrosion Technician, Corrosion Technologist and Senior Corrosion Technologist levels. It provides an excellent avenue for corrosion practitioners, designers, technical managers, inspection and maintenance engineers, quality control personnel and those involved in failure analysis to update their appreciation of corrosion and the awareness of the emerging technologies for corrosion control and prevention.

Course Objectives:

 

By the end of this course delegates will be able to:

 

  • Basics of Electrochemistry
  • Types of Environments
  • Engineering Materials
  • Forms of Corrosion
  • Corrosion Control & Prevention Methods
  • Testing & Monitoring Techniques

Who Should Attend?

Corrosion Control Engineers & Personnel, Process Engineers, Metallurgists, Inspection Personnel, Mechanical Engineers, Material Selection Personnel, Plant Contractors, Operations Engineers, Team Leaders & Supervisors, Maintenance Supervisors,  Senior Plant Supervisors, Mechanical Engineers, Corrosion Control & Monitoring Systems Personnel, Oil and Gas Production Facilities Personnel, Chemists, Chemical Engineers, Technicians and Supervisors, New Petroleum Engineers, Asset Management Personnel, Design & Construction Engineers, Team Leaders & Coordinators, Construction Coordinators, Maintenance Engineers, Technologists,  Maintenance Team Leaders & Engineers, Personnel who are / will be responsible for detecting, inspecting, monitoring, controlling corrosion in oil and gas piping, pipelines used in production operations and Personnel responsible for metallurgy, corrosion or the prevention of failures in plant and equipment

Course Outline:

  • Introduction
  • Corrosion: What it is -Definition of Corrosion
  • Corrosion in Action: Examples of Corrosion
  • Corrosion and Society: Its economic, social, political and environmental impacts
  • Liabilities due to corrosion
  • Lessons of History
  • Basic Concepts in Corrosion
  • Primer in Chemistry and Electrochemistry
  • Understanding Electrochemical Cells
  • Corrosion Terminologies and Conventions
  • Why Do Metals Corrode?
  • The Driving Force for Corrosion
  • Thermodynamics
  • Faraday’s Law
  • Electrode Potentials
  • Reference Electrodes
  • Electromotive Force EMF Series vs Galvanic Series
  • Nernst Equation
  • Pourbaix Diagram (Potential - pH Diagram)
  • Passivity
  • Kinetics: The Rate of Corrosion
  • Different Forms of Corrosion:
  • Mechanisms, Recognition and Prevention
  • General Attack/Uniform Corrosion
  • Galvanic Corrosion/De?Alloying
  • Pitting Corrosion
  • Crevice Corrosion
  • Filiform Corrosion
  • Intergranular Corrosion/Exfoliation
  • Environmental Cracking
  • Liquid Metal Embrittlement
  • Hydrogen Damage
  • Corrosion Fatigue
  • Flow Assisted Corrosion
  • Fretting Corrosion
  • High Temperature Corrosion
  • Corrosion Cells Important to Corrosion Diagnosis
  • Galvanic Cell
  • Concentration Cell
  • Active/Passive Cell
  • Thermogalvanic
  • Stress Cell
  • Corrosion in Specific Environments
  • Corrosion in Atmosphere
  • Corrosion in Waters
  • Corrosion in Soil
  • Corrosion in Concrete
  • Corrosion in High Temperature Environments
  • Methods for Corrosion Control & Prevention (Part 1)
  • Materials Selection and Design
  • Protective Coatings and Linings
  • Methods for Corrosion Control & Prevention (Part 2)
  • Cathodic Protection and Anodic Protection
  • Modification of Environment
  • Corrosion Testing and Monitoring

 

COURSE LOCATIONS

Code From To City Fees
C&M13 06 Jan 2020 17 Jan 2020 New York US$ 9000 Register
C&M13 09 Mar 2020 20 Mar 2020 Brussels US$ 9500 Register
C&M13 18 May 2020 29 May 2020 Beijing US$ 8500 Register
C&M13 19 Jul 2020 30 Jul 2020 Alexandria US$ 6500 Register
C&M13 20 Sep 2020 01 Oct 2020 Beirut US$ 7000 Register
C&M13 08 Nov 2020 19 Nov 2020 Dubai US$ 7000 Register


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.