Protective Coatings: Inspection, Maintenance & Repair
Introduction:
This course thoroughly and systematically covers every aspect of coatings application and inspection techniques, maintenance and repair procedures. Coatings selection, specifications, applications and relevant industry standards for surface preparations of various substrates such as steel, galvanized steel, stainless steel, copper, and aluminum are also discussed in depth. The effect of cathodic protection on the performance of coatings is also covered in detail. This coatings short course trains the participants with the knowledge and skills required for effective coatings inspection, maintenance and repair of both organic coatings (or paints) and metallic coatings such as hot-dip galvanizing and metallic spray (or metallization). This coatings inspection course can be taken as in-house training course, course-on-demand, online course and distance learning course worldwide. It can also be customized to meet the specific needs of your organization.
Course Objectives:
By the end of this course delegates will learn about:
· The Role of a Coating Inspector
· Corrosion Concepts Relevant to Coating
· Characteristics of Coatings & Fundamentals of Coatings
· Protective Coating System & Corrosion Resistant Organic Coatings
· Designing for Coatings & Effect of Substrate on Coating Life
· Importance of Surface Preparation
· Methods of Application & Health and Safety Aspects
· Coatings and Cathodic Protection & Selection of Coatings
· Coatings and Cathodic Protection & Coating Failures: Causes and Prevention
· Coating Repair and Maintenance & Development of Coatings Specifications
· Quality Control in Coatings Application & Coatings Inspection and Testing
Who Should Attend?
Corrosion Control Engineers & Personnel, Process Engineers, Metallurgists, Inspection Personnel, Mechanical Engineers, Material Selection Personnel, Plant Contractors, Operations Engineers, Team Leaders & Supervisors, Maintenance Supervisors, Senior Plant Supervisors, Mechanical Engineers, Corrosion Control & Monitoring Systems Personnel, Oil and Gas Production Facilities Personnel, Chemists, Chemical Engineers, Technicians and Supervisors, New Petroleum Engineers, Asset Management Personnel, Design & Construction Engineers, Team Leaders & Coordinators, Construction Coordinators, Maintenance Engineers, Technologists, Maintenance Team Leaders & Engineers, Personnel who are / will be responsible for detecting, inspecting, monitoring, controlling corrosion in oil and gas piping, pipelines used in production operations and Personnel responsible for metallurgy, corrosion or the prevention of failures in plant and equipment
Course Outline:
The Role of a Coating Inspector
· The Basic Requirements of a Coating Inspector
· Types of Coatings Inspectors
· The Roles of Coating Inspectors
· Accountability of A Coating Inspector
· Coatings Inspection Requirements
Corrosion Concepts Relevant to Coating
· Definition and classification of corrosion
· Various forms of corrosion and its control
· The need for coatings
· Major factors influencing corrosion and the durability of coatings
Corrosion Resistant Organic Coatings
· Protective coatings classification, Mechanisms of curing
· Natural-air oxidizing coatings, Synthetic-air oxidizing coatings
· Solvent dry lacquers, Coreactive coatings
· Emulsion type coatings, Heat-condensing coatings
Methods of Application
· Brush application, Roller application, Conventional air spray
· Airless spray, Conventional spray vs. Airless spray
· Electrostatic spray, Other methods of application
Health and Safety Aspects
· MSDS and Product Data Sheet Review
· Flash point classification, Hazardous ingredients
· Fire Hazard and Fire Fighting Measures
· General Precautions and First Aid
Selection of Coatings
· Factors influencing coatings selection
· The process of coatings selection, High chemical resistant coatings
· Moderate chemical resistant coatings, Low chemical resistant coatings
· High temperature resistant coatings, Special: zinc-rich coatings
Coatings and Cathodic Protection
· How coatings protect steels from corrosion
· How cathodic protection works
· Coating failures induced by cathodic protection
· Coatings suitable for use with cathodic protection systems
· Cathodic protection criteria safe for coatings
· Laboratory and field test methods
Coating Failures: Causes & Prevention
· Incorrect coatings specifications, Application errors
· Faulty paints, Common coating failures: causes and prevention
BS & ISO Classification of Corrosive Environments
Characteristics & Fundamentals of Coatings
Protective Coating System & Designing for Coatings
Corrosion Resistant Zinc Coatings
Effect of Substrate on Coating Life
Importance of Surface Preparation
BS, ISO, SIS, NACE, SSPC Standards Relevant to Surface Preparation
Coating Repair and Maintenance
Quality Control in Coatings Application
Coatings Inspection and Testing
| Code | From | To | City | Fee | |
|---|---|---|---|---|---|
| C&M15 | 27 Jan 2020 | 07 Feb 2020 | Bangkok | US$ 7500 | Book |
| C&M15 | 23 Mar 2020 | 03 Apr 2020 | Orlando | US$ 9000 | Book |
| C&M15 | 17 May 2020 | 28 May 2020 | Doha | US$ 7000 | Book |
| C&M15 | 26 Jul 2020 | 06 Aug 2020 | Casablanca | US$ 7000 | Book |
| C&M15 | 27 Sep 2020 | 08 Oct 2020 | Alexandria | US$ 6500 | Book |
| C&M15 | 23 Nov 2020 | 04 Dec 2020 | Beijing | US$ 8500 | Book |
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DUBAI OFFICE
Ittihad Deira Building, |
USA OFFICE 642 E14 Street,10009-13 Manhattan, New York (NY) USA info@petrogas-training.com |
EGYPT OFFICE 52 General Kamal Hejab Street,Suez Bridge, Cairo, Egypt info@petrogas-training.com |
Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.
Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.
We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.
Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.
A- Have staff trained in the latest training and development approaches
B- Support nationalization and talent management initiatives
C- Have properly trained and informed people who will be able to add value
D- Gain relevant technical knowledge, skills and competencies
A- Develop job related skills
B- Develop personal skills in subject matter
C- Have a record of your growth and learning results
D- Bring proof of your progress back to your organization
F- Become competent, effective and productive
G- Be more able to make sound decisions
H- Be more effective in day to day work by mastering job-related processes
I- Create and develop competency to perform job well
A- 10% discount after 05 candidates’ registration.
B- 15% discount after 10 candidates’ registration.
C- 20% discount after 20 candidates’ registration.
D- 25% discount after 25 candidates’ registration.
E- 30% discount after 30 candidates’ registration
F- Higher discount rates will be offered based on work volume with different clients.
A- One extra free seat is offered on 4 candidates on the same course and dates.
B- Two extra free seats are offered on 6 candidates on the same course and dates.
C- Three extra free seats are offered on 8 candidates on the same course and dates.
D- Four extra free seats are offered on 10 candidates on the same course and dates.
E- Five extra free seats are offered on 12 candidates on the same course and dates.
Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s).
If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.
PAYMENT POLICY
Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.
COPYRIGHT
© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.
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