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Seminars

Oil & Gas Production Equipment’s Operation, Diagnostics & Maintenance



Introduction:


Pressure vessels, storage tanks, and piping systems together with rotating machinery for fluid transport represent major capital investment in any oil and gas production operation. Good fabrication of these components, based on rigorous material selection is likely to provide long service life of equipment. Material degradation and aging requires application of adequate diagnostic techniques and continuous monitoring. Regular monitoring and inspection techniques can help in providing basis for estimating the health of the existing components of the equipment as well as the overall risk assessment.

 

The delegates will be introduced to the main points of inspection and testing of storage tanks and piping systems according to the relevant API standards in order to perform the fitness for service (FFS) analysis. The most up-to-date methods of equipment protection methodologies will be presented together with maintenance activities, including necessary repairs as prevention of failures. The course will also cover methodology of the risk assessment and management regarding the overall equipment integrity. This course will include several courses with real problems from industrial practice which will enable discussions and exchange of experiences. The course will feature:

 

  • Diagnostics methods including inspection procedures
  • Equipment maintenance best practices
  • Safety in operation and maintenance of pressure stationary equipment and pipelines
  • Efficient operation, diagnostics and maintenance of rotating equipment
  • Material degradation, ageing, and modes of failure
  • Repair and revitalization technologies

Course Objectives:


By the end of this course, delegates will be able to:

 

  • Apply diagnostics and inspection procedures to pressure equipment
  • Analyze results of condition monitoring and vibration control of rotating equipment
  • Follow the requirements of industry inspection standards and practices
  • Identify elements of safety of pressure vessels, storage tanks and pipelines
  • Plan and manage activities related to maintenance and repair

Who Should Attend?


Reliability Engineers, Maintenance Managers, Engineers & Planners, Reliability and Maintenance Engineers, Facilities and Utilities Managers, Design Engineers, Top Level Maintenance Technicians, OE Champions, Predictive and Preventive Maintenance, Technicians & Supervisors, Planners, Maintenance Supervisors, Crafts and Tradesmen, Operations Supervisors, Process Engineers, Inspectors and Inspection Supervisors, Equipment Engineers Team Leaders and Professionals in Maintenance, Engineering and Production, Maintenance managers, reliability and maintenance Engineers, Production Managers, Plant Engineers, Design Engineers, Reliability Engineers and Technicians, Operators, Safety Engineers, Risk Engineers, Safety Engineers and anyone who is involved in Reliability Engineering strategies or methodologies to include design engineers for capital projects engineers, Foreman and Technicians, Mechanical, Electrical and Operational Personnel, Personnel designated as Planners, Key leaders from each maintenance craft, Key operations personnel, Technical professionals responsible for maintenance and repair of equipment, Professionals involved in inspection and maintenance and repair, professionals involved in asset & maintenance management auditing, Quality & Compliance Managers, Lead Auditors & Audit Team Members, Process Controllers, Maintenance Supervisors, Maintenance Planners, Predictive Maintenance Technicians & Supervisors, Materials Management Managers and Supervisors, Service Company Representatives, Asset owners & Asset Managers

Course Outline:


Stationary Equipment: Technical Characteristics & Operational Safety

  • Above ground storage tanks: operation & safety
  • Pressure vessels, heat exchangers and steam boilers
  • Pipelines & piping systems: operation & safety
  • Pressure relief valves: selection & sizing
  • ASME BPV VIII & ASME B31.3 Standards and API Inspection Codes

 

Rotating Equipment: Operation, Efficiency & Safety

  • Centrifugal pumps: Maintaining NPSH and Prevention of Cavitation
  • Reciprocating & rotary pumps
  • Centrifugal compressors: Anti-surge control and Choke conditions
  • Reciprocating & rotary compressors
  • Safety issues, troubleshooting and problem solving of rotating equipment

 

Diagnostics of Equipment Failure & Root Cause Analysis

  • Material degradation & failures of stationary & rotating Equipment
  • Failure modes, effects and diagnostics analysis (FMEDA)
  • Diagnostics of fatigue, cracks, &ruptures: Fitness For Service (FFS) Analysis
  • Root cause analysis (RCA) of failures
  • Risk Management & Mitigation Technologies: ALARP criteria

 

Inspection, Monitoring & Mechanical Integrity Evaluation

  • Risk Based Inspection (RBI API 580) for stationary pressure equipment (NDT)
  • Pipeline internal and external corrosion direct assessment (ICDA & ECFA) methods
  • Pigging of complex onshore and offshore pipelines
  • Rotating machinery condition monitoring
  • Vibration analysis including rotor balancing, shaft alignment techniques

 

Maintenance & Repairs Organization & Management

  • Storage tanks: external & internal maintenance techniques
  • Cathodic protection of pipelines and storage tanks
  • Coating & thermal protection
  • Repair technologies

COURSE LOCATIONS

Code From To City Fee
RM41 06 Jan 2020 10 Jan 2020 Kuala Lumpur US$ 4500 Book
RM41 22 Mar 2020 26 Mar 2020 Dubai US$ 4200 Book
RM41 11 May 2020 15 May 2020 Barcelona US$ 5500 Book
RM41 27 Jul 2020 31 Jul 2020 Beijing US$ 5500 Book
RM41 21 Sep 2020 25 Sep 2020 London US$ 5000 Book
RM41 09 Nov 2020 13 Nov 2020 Istanbul US$ 4500 Book


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.