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Seminars

Lean Six Sigma Green Belt Masterclass



Introduction:


The Six Sigma methodology is a systematic application focused on achieving significant financial results and increasing customer satisfaction. When properly deployed on carefully selected business projects, this methodology can lead to a significant reduction, and in many cases elimination, of defects, process waste and out-of-control processes which translate into dramatic business gains. This Six Sigma and Lean course teaches participants the Define, Measure, Analyze, Improve and Control (DMAIC) methodology using case studies from several industries. Participants will learn to define improvement projects to satisfy customers and reduce variation. This course will teach and prepare individuals to implement the principles, practices, and techniques of Lean Six Sigma. Green belts traditionally lead process stakeholders and may also be assigned specific process level improvement projects to conduct on their own projects that normally do not require the statistical rigor demonstrated by a black belt.

Course Objectives:


By the end of this course delegates will be able to:

 

  • Develop statistical hypotheses using simple statistical tools
  • Use quantifiable tools to solve problems related to an improvement project
  • Develop the Six Sigma methodology and apply its roadmap
  • Apply the principles of the Six Sigma 'DMAIC' performance improvement model
  • Examine in detail the various elements of building a complete project for improvement
  • Eliminate waste and defects by applying Lean and Six Sigma
  • Collect, analyze, and quantify data that enable process improvements
  • Employ statistical analysis using statistical tools and software

Who Should Attend?


Quality Managers, Quality Assurance Engineers/Officials, Quality Engineers, Quality Improvement Professionals, Manufacturing/Process Engineers Project Managers, Corporate Managers, Executive Managers, Senior Managers, Middle Managers, Junior Managers, Human Resource Managers, Board of Directors, Entrepreneurs, Production Managers, Production Supervisors, Product Engineers, Inspectors, Line Leaders, Production Operators, Customer Service Professionals, Training Managers, Practitioners in the field of Quality Management, all those who are engaged in quality management implementation and improvement of organizational performance, those with an interest in quality management systems, those starting their career in quality management, staff who are involved in influencing, formulating or supporting the long term planning and strategy of the quality department or organization, as well as those who are responsible for linking, measuring and improving the performance of others, individuals from all organization departments including finance, quality and business operations staff functions as well as those who have direct intervention as process owners or stakeholders.

Course Outline:


Six Sigma Overview

  • History and origins
  • Why Six Sigma?
  • Cost of poor quality
  • Project details

 

Define Phase: Tools and Methods

  • Charter the improvement project
  • Define the scope
  • Six Sigma project definition
  • Project selection process
  • Define the Voice of Customer (VOC) and 'CTQ'
  • Kano model analysis
  • Team development phases
  • Communication plan
  • Project planning and management

 

Measure Phase: Introduction and Tools

  • Types of data
  • Computing 'DPMO' and sigma levels
  • Process mapping
  • 'FMEAs' and cause and effect
  • Graphical analysis
  • Analysis of Variance (ANVOA) and multi plot diagrams
  • Chi square analysis
  • Histograms
  • Measurement systems analysis: gauge R&R
  • Sampling techniques
  • Introduction to Minitab and 'QIMacro' software

 

Analyse Phase: Introduction and Tools

  • Probability and basic statistics
  • Control charts and stability
  • Data normality
  • Process capability, 'cp' and 'CpK'

 

Improve Phase: Introduction and Tools

  • Piloting and implementation
  • Introduction to lean enterprise
  • Types of waste
  • Lean tools
  • '5S' program
  • Value stream mapping
  • Lean and Kaizen

 

Control Phase: Introduction and Tools

  • Statistical process control
  • Standardization and documentation
  • Control plans
  • Mistake proofing

 

Green Belt Project and Tollgate Review

  • Project charter submission
  • Tollgate questions
  • Tips and tricks to get your project started

COURSE LOCATIONS

Code From To City Fee
QM18 10 Feb 2020 14 Feb 2020 Barcelona US$ 5500 Book
QM18 26 Apr 2020 30 Apr 2020 Dubai US$ 4200 Book
QM18 08 Jun 2020 12 Jun 2020 Bali US$ 5500 Book
QM18 17 Aug 2020 21 Aug 2020 Rome US$ 5500 Book
QM18 05 Oct 2020 09 Oct 2020 Bangkok US$ 4500 Book
QM18 07 Dec 2020 11 Dec 2020 New York US$ 5500 Book


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.