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Seminars

Industrial Welding Skills & Practices 2

 

Introduction:

This course will enable the candidates to recognize and apply proper fundamentals of Oxy-Fuel and Gas Tungsten Arc Welding (GTAW). The candidates will apply proper safety practices throughout the course. The fundamental skills acquired in this course will affect the candidates’ workplace outcomes throughout their careers. Intrinsic core abilities will have long- term economic impact upon the candidates’ earning capacity.

Course Objectives:

 

By the end of this course delegates will be able to:

 

 

·       Demonstrate safety in the welding processes

·       Demonstrate basic oxy-fuel welding, brazing and GTAW skills

·       Explain fundamental theories of oxy-fuel welding, brazing and GTAW

·       Learn how to perform specific welding procedures according to the American Welding Society (AWS) standards

·       Perform a specific AWS testing procedure selected by the department

·       Perform butt joint gas weld in the flat position

·       Perform butt joint braze weld in the flat position

·       Demonstrate the set up of oxy-fuel and GTAW stations

·       Demonstrate the ability to field strip and name all consumable parts of a GTAW torch

Who Should Attend?

Welders I & II, Fabricators, Welding Metallurgy Technicians, Welding Supervisors, Welding Sales/Service Technicians, Foreman Mechanical Maintenance, Engineering Technicians, Pipefitters, Weld Inspectors, Production Welders, Managers, Petroleum Engineers, Senior Welders and Operators, Production and Maintenance Staff, Inspectors, anyone who works with welding

Course Outline:

Safety in the Welding Shop 

  •  Accidents, General shop safety , Safety in the welding environment
  • Oxy-fuel Gas Welding and cutting safety , Arc Welding and cutting safety
  • Resistance welding safety, Safety around welding robots, Special welding process safety 

GTAW Equipment and Supplies

  • The Gas Tungsten Arc Welding station, Arc Welding Power Sources for GTAW
  • Balanced and unbalanced AC waves, Shielding gases used with GTAW
  • Electrode leads and hoses used for GTAW, GTAW torches
  • Tungsten electrodes, Fillers metals used with GTAW   

Gas Tungsten Arc Welding

  • Gas Tungsten Arc Welding principles, GTAW power sources
  • Setting up the GTAW station, Preparing metal for welding 
  • Methods of starting the arc, Gas Tungsten Arc Welding techniques
  • Shutting down the GTAW station, Welding joints in the flat welding position
  • Welding joints in the horizontal welding position, Welding joints in the vertical welding position
  • Welding joints in the overhead welding position, Semiautomatic welding
  • Automatic and mechanized GTAW, GTAW troubleshooting guide   

Oxy-fuel Gas Welding Equipment and Supplies

  • Complete oxy-fuel gas welding outfit, Oxygen supply, Acetylene supply
  • Pressure regulator principles, Welding hose, Oxyacetylene torch types
  • Air-acetylene torch, Welding goggles and protective clothing 
  • Torch lighters and economizers, Oxy-fuel Gas Welding supplies   

Oxy-fuel Gas Welding

  • Definition of welding, Soldering and brazing, Different types of welding and cutting
  • Oxy-fuel Gas Welding, The oxy-fuel gas welding outfit
  • Torch positions and movements, Running a continuous weld pool
  • Butt joint welding, Lap joint welding, Outside corner joint welding
  • Inside corner and T-joint welding, Welding positions, Appearance of a good weld   

Brazing and Braze Welding

  • Brazing and braze welding principles, Joint designs for brazing and braze welding
  • Cleaning base metals prior to brazing or braze welding  
  • Brazing and braze welding fluxes, Brazing filler metal alloys
  • Brazing and braze welding processes, Heat-resistant brazed joints   

Inspecting and Testing Welds

  • Non-destructive examination (NDE), Destructive tests, Visual inspection
  • Magnetic particle inspection, Liquid penetration inspection
  • Ultrasonic testing G. Eddy Current inspection, X-Ray inspection
  • Inspecting welds using pneumatic or hydrostatic pressure
  • Bend tests, Tensile test, Laboratory methods of testing welds
  • Impact tests, Hardness testing, Microscopic method of testing welds
  • Macroscopic method of testing welds
  • Chemical analysis method of testing welds, The peel test

Procedures and Welder Qualifications

  • Welding codes, Importance of codes and specifications
  • Welding procedure specifications, Welder performance qualifications
  • Methods of testing specimens

COURSE LOCATIONS

Code From To City Fee
WT13 06 Jan 2020 17 Jan 2020 Rome US$ 8500 Book
WT13 09 Mar 2020 20 Mar 2020 Brussels US$ 9500 Book
WT13 11 May 2020 22 May 2020 Vienna US$ 9500 Book
WT13 27 Jul 2020 07 Aug 2020 London US$ 8000 Book
WT13 20 Sep 2020 01 Oct 2020 Dubai US$ 7000 Book
WT13 15 Nov 2020 26 Nov 2020 Cairo US$ 6500 Book


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.