Industrial Painting and Coating
(Internal & External for Pipe
Structure, Tanks & Vessels)
Introduction:
The pipeline, tanks or vessel coating is the first line
of defense against corrosion and cathodic protection is used to control
corrosion risks at sites of coating damage. However, some coating systems show
failure modes that interfere with the effectiveness of the cathodic protection
and create a new corrosion risk. These risks include CP shielding, microbial
corrosion and external stress corrosion cracking. Internal coatings on the
other hand have been specially developed to protect pipes, vessels and tanks
from corrosion and chemical attack. These coatings require specialist
application and detailed records that must be maintained for quality assurance
purposes while heavy Duty coatings are applied to external structures providing
long term anti-corrosion protection. Many of these coatings require specialist
application equipment in the case high solids and solvent free materials.
This course will identify the benefits of using coating
systems for internal and external of pipes, vessels and tanks in a wide range
of industries. It discusses performance benefits, application techniques.
Comparisons are made with different types of coating materials. The
characteristics of specialized internal and external coatings in oil and gas
industries are also described, presenting data, supported by case histories, to
illustrate the advantages for various service requirements: such as effective
protection, decrease in friction and improved throughput.
The candidates will have a good understanding of the listed benefits in light of the current requirements and practice for the internal and external coating of pipes for the gas and oil industries. Although pipe coaters prefer to choose the most cost effective protection, the list of traditionally used insulation materials is steadily dwindling, as their use has been found to raise health concerns, or it is now realized that the performance offered will not satisfy the rigorous demands of the customer. Of the remaining alternatives that are available, many are not practical to apply or again do not offer the degree of performance required. This course highlights the industry trends in selecting an insulation material and why more pipeline protection programs are turning to the use of pure solvent free polyurethane materials.
The course also deals with developments of tar free polyurethane to eliminate health and safety risks and accommodate increasing line temperatures and possibly future encapsulation of aged existing coatings. Spray equipment and applicator capability is also featured with the conclusion that solvent free polyurethane's versatility and developments offers resolutions to pipe line rehabilitation demands. Fire protection is also a major concern throughout the industry and this is provided by intumescent coatings which provide a thermal barrier to structural steel and other risk areas. These coatings are known as Passive Fire Protection (PFP) as they slow the damaging and dangerous effects of the fire but do not prevent or suppress fire.
Course
Objectives:
At the end of this seminar
participants will be able to:
· Identify types of corrosion and select coatings
that meet project demands.
· Recognize the different types of coatings
available and the various mechanisms at work in the process of protection
· Discuss how proper surface preparation is critical
to achieving the maximum level of protection available through protective
coating systems
· Describe the inspection equipment and methods
used to ensure that all specification requirements are met.
· Classify coating selection and application by
facility and service environment
· List the factors that accelerate coating
deterioration and the techniques used to avoid common defects
· Distinguish the unique selection and
application problems with coating concrete surfaces
· Recognize the safety hazards involved in
coating operations and the responsibilities of management and workers in safety
training and practices
Who
Should Attend?
Mechanical Maintenance Engineers, Technicians,
Supervisors, Foremen, Contractors, engineers, Inspectors, Consultants, Facility
Owners, Technical Services and Sales Representatives
Course Outline:
· Industrial Painting and Coating
· Corrosion and Corrosion Control
· Coating Types and Their Mechanisms and
Protection
· Surface Preparation for Painting
· Application of Coatings
· Inspection and Quality Control
· Coatings for Steel Structures
· Coating Degradation, Defects, and Failures
· Coating of Concrete Surfaces
· Safety in Painting Operations
· Types of Tanks and Vessels
o Concrete
o Fibreglass
o Stainless
Steel
o Steel, Mild or
Carbon
· Corrosion Prevention
· Erosion Prevention
· Lining Materials Frequently Used
o Epoxy Resins
o Fiber glass
Systems & Resins
o Glass Flake
Reinforced Resins
o MIO Materials
o Polyurethane
Resins
o Polyurea
Resins
o Solvent Free
& Solvated Resins
o Vinyl Ester
Resins
o Water Based
Resins
· Fusion bonded epoxy coatings
o High
productivity rate enabling quicker availability of coated pipe on site
o Protection
over a wide temperature range
o Ability to be
stored in all climatic conditions
o Long term
adhesion to steel
o Resistance to
soil stress and backfill compaction
o High
resistance to cathodic disbondment
o Flexible
enough to accommodate field pipe bending
· Internal and External Coating of Pipelines
· Internal Coatings
· Epoxy Coating 162 PWX
· Epoxy Coating EA4 2217
· Epoxy Coating EP2306 HF (75)
· Epoxy Coating EP2306 SF
· Epoxy Coating KSIR88
· Fusion-Bonded Epoxy Coating 134 (FBEC)
· Corrosion protection of metal
· Fusion-Bonded Epoxy Coating 206N
· Fusion-Bonded Epoxy Coating XC-6171
· Fusion-Bonded Epoxy Coating XC-6259
· Liquid Epoxy Coating 323 Spray Grade
· Liquid Phenolic Primer 345 ne-part phenolic
base primer
· Water-based Primer 500N
· External Coatings
· Fusion Bonded Epoxy Coating 135
· Fusion Bonded Epoxy Coating 226N
· Fusion Bond Epoxy Coating 226N plus
· High Operating Temperature Fusion-bonded
epoxy 626 110
· High Operating Temperature Fusion-bonded
epoxy 626 120
· High Operating Temperature Fusion-bonded
epoxy 626 140
· Fusion Bonded Epoxy Coating 726
· Fusion-Bonded Epoxy Coating 6233 and 6352
· Fusion Bonded Epoxy Rough Over coating 207R
· Liquid Epoxy Coating 323
· Liquid Epoxy Coating 324
· Liquid Epoxy Coating 327
· Liquid Polyurethane Coating 352
· Urethane Coating
· Urethane Pipe Repair
· Urethane Repair Paste
· Three Layer Polyolefin Coatings
o Powder epoxy
primer layer
o Polymer
adhesive layer
o Outer layer of
polyethylene or polypropylene
· Four-Layer Polypropylene Insulation
o Powder epoxy
layer
o Polymer
adhesive layer
o Layer of
foamed polypropylene foam
o Outer layer of
solid polypropylene
· Liquid Internal and External Pipe Coatings
for the Oil and Gas Industry
· Liquid Two-Component Internal and External
Pipe Coatings
· Pipe Line Rehabilitation and Maintenance
· Pipeline Protection with Solvent Free Polyurethane
| Code | From | To | City | Fee | |
|---|---|---|---|---|---|
| MME12 | 17 Feb 2020 | 28 Feb 2020 | Bali | US$ 8500 | Book |
| MME12 | 01 Apr 2018 | 12 Apr 2018 | Riyadh | US$ 7000 | Book |
| MME12 | 22 Jun 2020 | 03 Jul 2020 | California | US$ 9000 | Book |
| MME12 | 17 Aug 2020 | 28 Aug 2020 | London | US$ 8000 | Book |
| MME12 | 04 Oct 2020 | 15 Oct 2020 | Cairo | US$ 6500 | Book |
| MME12 | 13 Dec 2020 | 24 Dec 2020 | Dubai | US$ 7000 | Book |
|
DUBAI OFFICE
Ittihad Deira Building, |
USA OFFICE 642 E14 Street,10009-13 Manhattan, New York (NY) USA info@petrogas-training.com |
EGYPT OFFICE 52 General Kamal Hejab Street,Suez Bridge, Cairo, Egypt info@petrogas-training.com |
Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.
Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.
We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.
Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.
A- Have staff trained in the latest training and development approaches
B- Support nationalization and talent management initiatives
C- Have properly trained and informed people who will be able to add value
D- Gain relevant technical knowledge, skills and competencies
A- Develop job related skills
B- Develop personal skills in subject matter
C- Have a record of your growth and learning results
D- Bring proof of your progress back to your organization
F- Become competent, effective and productive
G- Be more able to make sound decisions
H- Be more effective in day to day work by mastering job-related processes
I- Create and develop competency to perform job well
A- 10% discount after 05 candidates’ registration.
B- 15% discount after 10 candidates’ registration.
C- 20% discount after 20 candidates’ registration.
D- 25% discount after 25 candidates’ registration.
E- 30% discount after 30 candidates’ registration
F- Higher discount rates will be offered based on work volume with different clients.
A- One extra free seat is offered on 4 candidates on the same course and dates.
B- Two extra free seats are offered on 6 candidates on the same course and dates.
C- Three extra free seats are offered on 8 candidates on the same course and dates.
D- Four extra free seats are offered on 10 candidates on the same course and dates.
E- Five extra free seats are offered on 12 candidates on the same course and dates.
Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s).
If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.
PAYMENT POLICY
Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.
COPYRIGHT
© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.
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