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Seminars

Gas Turbine Major Maintenance

Introduction:

This course will draw attention to inspection requirements, which are similar for most types of gas turbines although mechanical details may be different. This course is ideal for those engineers & technicians wishing to gain a more detailed understanding of the mechanical design and maintenance activities associated with Gas Turbines. Together with a detailed examination of the major systems of a Gas Turbine this course also discusses the different maintenance approaches along with a description of the mechanical aspects of the typical Gas Turbine Inspections. This course will allow the candidates to see practical examples of Gas Turbine Components, types of component faults and associated repair techniques.

Course Objectives:

By the end of this course delegates will be able to:

  • Be familiar with the preparation and procedure for disassembly of the gas turbine upper shell
  • Be able to describe the gas turbine hot gas path disassembly process
  • Learn the inspections of gas turbine hot gas path components
  • Describe the reassembly process of the gas turbine upper and lower half
  • Identify describe gas turbine major overhaul inspections and maintenance tasks

Who Should Attend?

Electrical Engineers, Power Generation Engineers, Power System Protection Engineers, Process Control Engineers & Personnel, Electrical and Instrumentation Technicians & Design Engineers, Maintenance Technicians & Supervisors, Plant Operators & Technicians, Oil & Gas Industry Personnel

Course Outline:

· Introduction

· Gas Turbine Components

· Major Components of a Gas Turbine

· Major Accessory Components of a Gas Turbine

· Maintenance of Gas Turbine Systems

· Lube Oil System Description/Maintenance

· Hydraulic Oil System Description/Maintenance

· Fuel Systems Description/Maintenance

· Starting Systems Description/Maintenance

· Cooling and Sealing Air Description/Maintenance

· Additional Systems Description/Maintenance

· Routine Inspections

· Inspection Scheduling

· Objectives of hot gas path inspection

· Components to be removed and inspected

· Preparation for work

· Need to support vertical joint

· Procedure for disassembly

· Major Inspection

· Disassembly/Reassembly Procedures

· Alignment Checks

· Inspection of Bearings/Seals and Journals

· Evaluation of Maintenance Techniques

· Breakdown Maintenance

· Scheduled Maintenance

· Preventative Maintenance

· Lifting the shell

· Removal of transition pieces

· Removal of first and second stage upper nozzle assemblies

· Removal of upper first stage nozzle support ring

· Removal of upper second stage diaphragm

· Removal of interstage packing in the lower half second stage diaphragm

· Removal of first and second stage lower nozzle assembies by rolling

· Marking of components for identification

· Standard 'left' or 'right' identification

· Measuring clearances between rotating and stationary elements

· Cleaning and inspection of components

· Inspection requirements for nozzles, diaphragms, seals

· Dye penetrate test for cracking

· Combustion Inspection

· Disassembly/Reassembly Procedures

· Inspection Procedures

· Criteria for re-use

· Repair or Replacement

· Hot Gas Path Inspection

· Disassembly/Reassembly Procedures

· Inspection Procedures

· Criteria for re-use

· Repair or Replacement

· Major overhaul

· Lifting compressor upper shell

· Coupling removal

· Removal of exhaust frame and inlet casing

· Checking compressor clearances

· Disassembly of thrust and journal bearings

· Lifting the rotor

· Inspection requirements for rotor, bearings, buckets, blades, vanes, etc.

· Reassembly

· Setting thrust bearing

· Setting packing seals

· Journal bearing contact check

· Spare parts requirements

COURSE LOCATIONS

Code From To City Fee
PG19 20 Jan 2020 31 Jan 2020 Jakarta US$ 8500 Book
PG19 15 Mar 2020 26 Mar 2020 Casablanca US$ 7000 Book
PG19 17 May 2020 28 May 2020 Beirut US$ 7000 Book
PG19 13 Jul 2020 24 Jul 2020 Orlando US$ 9000 Book
PG19 14 Sep 2020 25 Sep 2020 Rome US$ 8500 Book
PG19 01 Nov 2020 12 Nov 2020 Alexandria US$ 6500 Book


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.