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Seminars

Gas Compressors Maintenance & Monitoring of Operation & Performance



Introduction:


This course will present the key activities involved in operation, control, maintenance and troubleshooting of gas compressors. These activities are vitally important for the efficient and safe operation of the plant. This training course is intended to familiarize engineers, technicians and operators with compressor condition monitoring techniques which are used as a technical approach to failure prevention. The course will also discuss vibration measurements and guidelines for preventive, predictive and corrective maintenance. Keeping compressor vibration under control makes a big impact on the long life of bearings, seals and other elements which improve compressor reliability and safety. The course will provide the best practices for various maintenance techniques including overhauling and repair. Problem solving and troubleshooting techniques as well as the methods for extending the lifetime of equipment will be discussed and explained. The course will feature:

 

  • Safe operation of compressors and driving machines
  • Best practices for preventive, predictive and corrective maintenance
  • Root cause analysis of compressor vibration
  • Guidelines how to diagnose the level of deterioration of bearings
  • Techniques for problem solving and troubleshooting

Course Objectives:


By the end of this course, delegates will be able to:

 

  • Interpret results of compressor vibration
  • Better understand bearing failures
  • Implement the correct preventive and predictive maintenance method.
  • Apply elements of condition monitoring
  • Use methodologies for problem solving and troubleshooting

Who Should Attend?


Reliability Engineers, Maintenance Managers, Engineers & Planners, Reliability and Maintenance Engineers, Facilities and Utilities Managers, Design Engineers, Top Level Maintenance Technicians, OE Champions, Predictive and Preventive Maintenance, Technicians & Supervisors, Planners, Maintenance Supervisors, Crafts and Tradesmen, Operations Supervisors, Process Engineers, Inspectors and Inspection Supervisors, Equipment Engineers Team Leaders and Professionals in Maintenance, Engineering and Production, Maintenance managers, reliability and maintenance Engineers, Production Managers, Plant Engineers, Design Engineers, Reliability Engineers and Technicians, Operators, Safety Engineers, Risk Engineers, Safety Engineers and anyone who is involved in Reliability Engineering strategies or methodologies to include design engineers for capital projects engineers, Foreman and Technicians, Mechanical, Electrical and Operational Personnel, Personnel designated as Planners, Key leaders from each maintenance craft, Key operations personnel, Technical professionals responsible for maintenance and repair of equipment, Professionals involved in inspection and maintenance and repair, professionals involved in asset & maintenance management auditing, Quality & Compliance Managers, Lead Auditors & Audit Team Members, Process Controllers, Maintenance Supervisors, Maintenance Planners, Predictive Maintenance Technicians & Supervisors, Materials Management Managers and Supervisors, Service Company Representatives, Asset owners & Asset Managers

Course Outline:


  • Overview of operational characteristics of process gas compressors
  • Monitoring of compressor operation and performance parameters
  • Typical problems in operation of centrifugal and axial compressors
  • Methods for surge prevention
  • Typical problems in operation of screw compressors
  • Compressors control systems and instrumentation
  • Compressor protection and safety system
  • Compressor condition monitoring system
  • Vibration monitoring and control measurements
  • Vibration root cause analysis
  • Bearing failures and lubricant oil analysis
  • Mechanical seal and dry seal maintenance
  • Preventive, predictive and corrective maintenance: scope & procedure
  • Inspection of most critical parts
  • Leak control and prevention
  • Problem detection and diagnostics: root cause analysis
  • Troubleshooting procedures in normal and abnormal conditions
  • Overhaul and repair options

COURSE LOCATIONS

Code From To City Fee
RM39 27 Jan 2020 31 Jan 2020 New Delhi US$ 6000 Book
RM39 16 Mar 2020 20 Mar 2020 Bali US$ 5500 Book
RM39 25 May 2020 29 May 2020 London US$ 5000 Book
RM39 13 Jul 2020 17 Jul 2020 Istanbul US$ 4500 Book
RM39 21 Sep 2020 25 Sep 2020 Bangkok US$ 4500 Book
RM39 02 Nov 2020 06 Nov 2020 Kuala Lumpur US$ 4500 Book


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.