Fitness for Service of Piping,
Vessels & Tanks
Introduction:
This course explains all fundamental principles of fitness for service, their practical application through case histories, and a step by step evaluation process for each type of degradation mechanism. The course also gives participants knowledge on all fundamental principles of component integrity, material properties of strength and toughness, and the introduction to stress and fracture mechanics. The course provides a review of degradation mechanisms, general metal loss, local wall thinning, pitting, blisters and lamination, mechanical defects (dents, gouges, misalignment, and distortion), crack like flaws (stress corrosion cracking, weld flaws, crack like defects), fatigue and fire damage.
Course Objectives:
At the end of this seminar
participants will learn about:
· Latest
techniques to determine the fitness for service of operating tanks, vessels,
piping systems and pipelines and make cost effective run or repair decisions
· Balanced
approach between the fundamental technical principles of structural integrity,
stress and fracture analysis, and their practical application to field
conditions
· The tools
necessary to recognize and assess defects in tanks, vessels and piping
· How to apply
the step by step 3level approach to evaluate inspection results and recognize
potential failure modes
· Technical basis
for reliability based (risk based) evaluation of remaining life
· Latest
developments in defect assessment techniques, starting with simple rules and
progressing to the more comprehensive evaluation techniques
· How to evaluate
the structural integrity of corroded or damaged equipment, and assess their remaining
life. Degradation mechanisms include: brittle fracture, general metal loss,
local wall thinning, pitting, blisters and lamination, mechanical defects
(dents, gouges, misalignment, and distortion), crack like flaws (stress
corrosion cracking, weld flaws, crack like defects), fatigue and fire damage
Who should attend?
Maintenance, Mechanical Engineers, Foremen, Supervisors
and Technicians, Production Supervisors and Engineers who require an
understanding of the Fitness for Service standard, Design and System Engineers,
Inspectors, Project and Maintenance Engineers who are personally responsible
for the reliable design, operation, maintenance and repair of equipment,
systems, tanks, vessels, piping and pipelines
Course Outline:
· Foundations of Fitness for Service Assessment
o Introduction
o Fitness
For Service
o Contents,
objectives and applications
o How
to apply cost effective run or repair decisions
o Fitness
for Service assessment procedure
o An
overview of what is new in the latest release
· The Assessment
o Structure
if the Standard
o Examples
of the major PARTS
· Mechanical Integrity and Fitness for Service
· Thickness and Stress equations for Assessment
o Calculation
of Membrane Stress
o Pressure
Vessel and End Caps
o Piping
components and Boiler Tubes
· Techniques
· Brittle Fracture
o Data
Requirements
o Assessment
Techniques
o Acceptance
Criteria
· Pitting and Corrosion
· General Metal Loss
o Data
Requirements
o Assessment
Techniques
o Acceptance
Criteria
o Worked
example
· Local Metal Loss
o Data
Requirements
o Assessment
Techniques
o Acceptance
Criteria
o Worked
example
· Pitting Corrosion
o Data
Requirements
o Assessment
Techniques
o Acceptance
Criteria
o Worked
example
· Blisters and Local Damage
· Hydrogen Blisters
o Data
Requirements
o Assessment
Techniques
o Acceptance
Criteria
· Weld Misalignment and Shell Distortions
o Data
Requirements
o Assessment
Techniques
o Acceptance
Criteria
o Worked
example
· Cracks and Crack Like Flaws
o Elements
of RSTRENG
o Data
Requirements
o Assessment
Techniques
o Acceptance
Criteria
o Worked
example
· Creep and Fire
· Creep
o Data
Requirements
o Assessment
Techniques
o Acceptance
Criteria
o Worked
example
· Fire Damage
o Data
Requirements
o Assessment
Techniques
o Acceptance
Criteria
· Software Review
o Various
software packages considered
· Overview and Wrap Up
Code | From | To | City | Fee | |
---|---|---|---|---|---|
MME14 | 09 Feb 2020 | 20 Feb 2020 | Beirut | US$ 7000 | Book |
MME14 | 20 Apr 2020 | 01 May 2020 | New York | US$ 9000 | Book |
MME14 | 08 Jun 2020 | 19 Jun 2020 | Munich | US$ 9500 | Book |
MME14 | 24 Aug 2020 | 04 Sep 2020 | Bangkok | US$ 7500 | Book |
MME14 | 05 Oct 2020 | 16 Oct 2020 | Madrid | US$ 8500 | Book |
MME14 | 28 Dec 2020 | 08 Jan 2021 | Kuala Lumpur | US$ 7500 | Book |
DUBAI OFFICE
Ittihad Deira Building, |
USA OFFICE 642 E14 Street,10009-13 Manhattan, New York (NY) USA info@petrogas-training.com |
EGYPT OFFICE 52 General Kamal Hejab Street,Suez Bridge, Cairo, Egypt info@petrogas-training.com |
Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.
Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.
We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.
Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.
A- Have staff trained in the latest training and development approaches
B- Support nationalization and talent management initiatives
C- Have properly trained and informed people who will be able to add value
D- Gain relevant technical knowledge, skills and competencies
A- Develop job related skills
B- Develop personal skills in subject matter
C- Have a record of your growth and learning results
D- Bring proof of your progress back to your organization
F- Become competent, effective and productive
G- Be more able to make sound decisions
H- Be more effective in day to day work by mastering job-related processes
I- Create and develop competency to perform job well
A- 10% discount after 05 candidates’ registration.
B- 15% discount after 10 candidates’ registration.
C- 20% discount after 20 candidates’ registration.
D- 25% discount after 25 candidates’ registration.
E- 30% discount after 30 candidates’ registration
F- Higher discount rates will be offered based on work volume with different clients.
A- One extra free seat is offered on 4 candidates on the same course and dates.
B- Two extra free seats are offered on 6 candidates on the same course and dates.
C- Three extra free seats are offered on 8 candidates on the same course and dates.
D- Four extra free seats are offered on 10 candidates on the same course and dates.
E- Five extra free seats are offered on 12 candidates on the same course and dates.
Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s).
If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.
PAYMENT POLICY
Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.
COPYRIGHT
© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.