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Seminars

Fitness for Service of Piping, Vessels & Tanks

Introduction:

This course explains all fundamental principles of fitness for service, their practical application through case histories, and a step by step evaluation process for each type of degradation mechanism. The course also gives participants knowledge on all fundamental principles of component integrity, material properties of strength and toughness, and the introduction to stress and fracture mechanics. The course provides a review of degradation mechanisms, general metal loss, local wall thinning, pitting, blisters and lamination, mechanical defects (dents, gouges, misalignment, and distortion), crack like flaws (stress corrosion cracking, weld flaws, crack like defects), fatigue and fire damage.

Course Objectives:

At the end of this seminar participants will learn about:

· Latest techniques to determine the fitness for service of operating tanks, vessels, piping systems and pipelines and make cost effective run or repair decisions

· Balanced approach between the fundamental technical principles of structural integrity, stress and fracture analysis, and their practical application to field conditions

· The tools necessary to recognize and assess defects in tanks, vessels and piping

· How to apply the step by step 3level approach to evaluate inspection results and recognize potential failure modes

· Technical basis for reliability based (risk based) evaluation of remaining life

· Latest developments in defect assessment techniques, starting with simple rules and progressing to the more comprehensive evaluation techniques

· How to evaluate the structural integrity of corroded or damaged equipment, and assess their remaining life. Degradation mechanisms include: brittle fracture, general metal loss, local wall thinning, pitting, blisters and lamination, mechanical defects (dents, gouges, misalignment, and distortion), crack like flaws (stress corrosion cracking, weld flaws, crack like defects), fatigue and fire damage

Who should attend?

Maintenance, Mechanical Engineers, Foremen, Supervisors and Technicians, Production Supervisors and Engineers who require an understanding of the Fitness for Service standard, Design and System Engineers, Inspectors, Project and Maintenance Engineers who are personally responsible for the reliable design, operation, maintenance and repair of equipment, systems, tanks, vessels, piping and pipelines

Course Outline:

· Foundations of Fitness for Service Assessment

o Introduction

o Fitness For Service

o Contents, objectives and applications

o How to apply cost effective run or repair decisions

o Fitness for Service assessment procedure

o An overview of what is new in the latest release

· The Assessment

o Structure if the Standard

o Examples of the major PARTS

· Mechanical Integrity and Fitness for Service

· Thickness and Stress equations for Assessment

o Calculation of Membrane Stress

o Pressure Vessel and End Caps

o Piping components and Boiler Tubes

· Techniques

· Brittle Fracture

o Data Requirements

o Assessment Techniques

o Acceptance Criteria

· Pitting and Corrosion

· General Metal Loss

o Data Requirements

o Assessment Techniques

o Acceptance Criteria

o Worked example

· Local Metal Loss

o Data Requirements

o Assessment Techniques

o Acceptance Criteria

o Worked example

· Pitting Corrosion

o Data Requirements

o Assessment Techniques

o Acceptance Criteria

o Worked example

· Blisters and Local Damage

· Hydrogen Blisters

o Data Requirements

o Assessment Techniques

o Acceptance Criteria

· Weld Misalignment and Shell Distortions

o Data Requirements

o Assessment Techniques

o Acceptance Criteria

o Worked example

· Cracks and Crack Like Flaws

o Elements of RSTRENG

o Data Requirements

o Assessment Techniques

o Acceptance Criteria

o Worked example

· Creep and Fire

· Creep

o Data Requirements

o Assessment Techniques

o Acceptance Criteria

o Worked example

· Fire Damage

o Data Requirements

o Assessment Techniques

o Acceptance Criteria

· Software Review

o Various software packages considered

· Overview and Wrap Up

COURSE LOCATIONS

Code From To City Fee
MME14 09 Feb 2020 20 Feb 2020 Beirut US$ 7000 Book
MME14 20 Apr 2020 01 May 2020 New York US$ 9000 Book
MME14 08 Jun 2020 19 Jun 2020 Munich US$ 9500 Book
MME14 24 Aug 2020 04 Sep 2020 Bangkok US$ 7500 Book
MME14 05 Oct 2020 16 Oct 2020 Madrid US$ 8500 Book
MME14 28 Dec 2020 08 Jan 2021 Kuala Lumpur US$ 7500 Book


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.