Search

Seminars

Corrosion Monitoring & Inspection Methods Control in Gas, Oil & Water



Introduction:


The production of gas and oil is often accompanied by water and acid gases, such as (H2S) and (CO2) are often present in produced fluids. These increase the corrosivity of the process, which can significantly impact the safe operating life of pipes and equipment. Additionally, the build-up of corrosion and bacterial by-products on the equipment walls can cause problems with the equipment’s operation.

 

The potential consequences of internal and external corrosion represent both safety and economic concerns to various sectors of the industry. Corrosion is fought by a complex system of monitoring, preventative repairs and careful use of materials. This course examines the types of corrosion and corrosion control in the gas, oil and water industry and provides an overview of specific process descriptions, and focuses on the examination and identification of metallurgical problems in process units and methods of corrosion monitoring, control and damage reduction. This training course will feature:

 

  • Materials of construction for process applications
  • Corrosion monitoring and inspection methods
  • Fundamental corrosion principles and mechanisms
  • Types of corrosion that are related to the oil, gas and water
  • Aspects of Corrosion inspection and anti-corrosion management and mitigation

Course Objectives:


By the end of this course, delegates will be able to:

 

  • Have a knowledge of basic metallurgical considerations and Materials of Construction for corrosion resistance
  • Recognize and define corrosion for applications and equipment related to oil, gas and water
  • Understand the basic principles of corrosion and its mechanisms
  • Learn about the different types of corrosion, related to oil, gas and water
  • Understand the application of corrosion protection techniques including cathodic protection, coatings and inhibitors
  • Learn about corrosion inspection and monitoring techniques and methods of corrosion mitigation

Who Should Attend?


Reliability Engineers, Maintenance Managers, Engineers & Planners, Reliability and Maintenance Engineers, Facilities and Utilities Managers, Design Engineers, Top Level Maintenance Technicians, OE Champions, Predictive and Preventive Maintenance, Technicians & Supervisors, Planners, Maintenance Supervisors, Crafts and Tradesmen, Operations Supervisors, Process Engineers, Inspectors and Inspection Supervisors, Equipment Engineers Team Leaders and Professionals in Maintenance, Engineering and Production, Maintenance managers, reliability and maintenance Engineers, Production Managers, Plant Engineers, Design Engineers, Reliability Engineers and Technicians, Operators, Safety Engineers, Risk Engineers, Safety Engineers and anyone who is involved in Reliability Engineering strategies or methodologies to include design engineers for capital projects engineers, Foreman and Technicians, Mechanical, Electrical and Operational Personnel, Personnel designated as Planners, Key leaders from each maintenance craft, Key operations personnel, Technical professionals responsible for maintenance and repair of equipment, Professionals involved in inspection and maintenance and repair, professionals involved in asset & maintenance management auditing, Quality & Compliance Managers, Lead Auditors & Audit Team Members, Process Controllers, Maintenance Supervisors, Maintenance Planners, Predictive Maintenance Technicians & Supervisors, Materials Management Managers and Supervisors, Service Company Representatives, Asset owners & Asset Managers

Course Outline:


Fundamentals of Corrosion Principles

  • Introduction to corrosion and corrosion failure potential
  • Requirements of corrosion
  • Electro chemical cells
  • Corrosion mechanisms
  • Corrosion rates

 

Types of Corrosion in the Refinery Industry, Related to Oil, Gas and Water

  • Uniform corrosion
  • Pitting Corrosion
  • Erosion Corrosion
  • Crevice Corrosion
  • Corrosion Under Lining
  • Bimetallic Corrosion
  • H2S, CO2, influenced corrosion
  • Types of Hydrogen related cracking
  • Naphthenic Acid Corrosion
  • Carbonate Cracking (CC)
  • Chlorine Stress Corrosion Cracking
  • Microbiologically Induced Corrosion (MIC)

 

Materials of Construction for Refinery Applications

  • Common Materials in the Refinery Industry
  • Carbon and alloy Steels
  • Stainless steels
  • Nickel based alloys
  • Polymeric materials
  • Selecting the proper material for the application
  • Selecting the proper material for the application

 

Corrosion Control, Protection and Monitoring

  • Cathodic protection
  • Coatings and linings
  • Inhibitors
  • Corrosion coupons and probes
  • Intelligent Pigs
  • Overview of API 579

COURSE LOCATIONS

Code From To City Fee
RM34 24 Feb 2020 28 Feb 2020 Istanbul US$ 4500 Book
RM34 13 Apr 2020 17 Apr 2020 Bali US$ 5500 Book
RM34 01 Jun 2020 05 Jun 2020 Shanghai US$ 5500 Book
RM34 17 Aug 2020 21 Aug 2020 London US$ 5000 Book
RM34 12 Oct 2020 16 Oct 2020 New Delhi US$ 6000 Book
RM34 28 Dec 2020 01 Jan 2021 Kuala Lumpur US$ 4500 Book


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.