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Seminars

Advanced Pipe Welding Technology

 

Introduction:

Nowadays, welding is used in an enormous amount of ways throughout the world. So your career in welding offers many possibilities that become greater as you continue to advance your skills through training and determination. The welding industry is constantly in the process of improving the quality of welding in both manufacturing and construction. This course is designed as refresher training for professional welders who are subject to periodic qualification tests, or who wish to upgrade their skills to prepare themselves for advancement in the welding field.

This advanced program covers many advanced topics involving welding of pipe using the shielded metal arc welding (SMAW) process. Topics include electrode selection, equipment setup, and safe shop practices. Emphasis on weld positions 5G and 6G using various electrodes.

Course Objectives:

 

By the end of this course, delegates will be able to:

 

  • Identify and understand the API and AWS codes specifications
  • Interpret blueprint concepts in practical welding applications
  • Apply and properly joint, fit up and align pipe welding joints
  • Employ and manually cut pipe joints using plasma, oxy-fuel and gouging equipment in accordance with manufacturing standards
  • Demonstrate welding of pipe to code specification with proper techniques in non-rotated 5G and 6G position using SMAW, GMAW, and GTAW processes
  • Identify welding pipe discontinuities and defects
  • Explain destructive and non-destructive welding test evaluations
  • Report on welder performance tests in 5G and 6G using one of the three welding processes mentioned above

 

Who Should Attend?

Welders I & II, Fabricators, Welding Metallurgy Technicians, Welding Supervisors, Welding Sales/Service Technicians, Foreman Mechanical Maintenance, Engineering Technicians, Pipefitters, Weld Inspectors, Production Welders, Managers, Petroleum Engineers, Senior Welders and Operators, Production and Maintenance Staff, Inspectors, anyone who works with welding

 

Course Outline:

Welding Codes and Specifications

·     API Code

·     AWS Code

 

Advanced Blueprints as Used in Pipe Welding

·     Welding symbols

·     Orthographic

·     Isometric

·     Piping symbols

·     Assembly

·     Details

·     Weld mapping

 

Welded Pipe

·     Typical joints

·     Material prep

·     Fit up

·     Alignment

·     Tack welds

·     Purging

 

Cutting Pipe

·     Plasma

·     Oxy-fuel

·     Gouging

·     Saws

·     Machined

 

Weld Pipe to Code Specification with Proper Techniques

·     G fixed

·     G fixed

·     SMAW

·     GMAW

·     GTAW

 

Advanced Pipe Welding Inspection

·     Discontinuities

·     Cause

·     Corrective action

 

Advanced Welding Test Evaluation

·     Non destructive testing

·     Destructive testing

·     Hydrostatic testing

 

Welder Performance Tests

·     G fixed

·     G fixed

COURSE LOCATIONS

Code From To City Fee
WT03 06 Jan 2020 17 Jan 2020 Istanbul US$ 7500 Book
WT03 08 Mar 2020 19 Mar 2020 Dubai US$ 7000 Book
WT03 03 May 2020 14 May 2020 Cairo US$ 6500 Book
WT03 06 Jul 2020 17 Jul 2020 Kuala Lumpur US$ 7500 Book
WT03 14 Sep 2020 25 Sep 2020 Madrid US$ 8500 Book
WT03 01 Nov 2020 12 Nov 2020 Riyadh US$ 7000 Book


DUBAI OFFICE

Ittihad Deira Building,
Al Ittihad Rd, Deira
Dubai,
UAE

info@petrogas-training.com

USA OFFICE

642 E14 Street,
10009-13 Manhattan,
New York (NY)
USA

info@petrogas-training.com

EGYPT OFFICE

52 General Kamal Hejab Street,
Suez Bridge,
Cairo,
Egypt

info@petrogas-training.com
 

COURSE CERTIFICATE

Certificate of Completion will be provided to the candidate(s) who successfully attend and complete the course. Training hours attendance percentage of 75% is required.


TRAINING HOURS

Standard course hours: 8:30 A.M. to 3:30 P.M. Informal discussions: 4:30 P.M. to 5:30 P.M.


TRAINING METHODOLOGY

We use a blend of interactive and hands-on methods, active participation, a variety of instructional techniques, dynamic presentations, individual and group exercises, in depth discussion, DVD’s, role-plays, case studies, examples. All of the information, competencies, knowledge and skills acquired within our training programs, are 100% transferrable to the participants’ workplace.


ASSESSMENT & EVALUATION

Pre-Test and Post-Test Assessment are applied on 5-day and 10-day programs. Also, post course evaluation and candidate’s evaluation are applied to add another level of quality measurement. Candidates’ feedback is highly appreciated to elevate the training service quality.


ORGANIZATIONAL IMPACT

A- Have staff trained in the latest training and development approaches

B- Support nationalization and talent management initiatives

C- Have properly trained and informed people who will be able to add value

D- Gain relevant technical knowledge, skills and competencies


PERSONAL IMPACT

A- Develop job related skills

B- Develop personal skills in subject matter

C- Have a record of your growth and learning results

D- Bring proof of your progress back to your organization

F- Become competent, effective and productive

G- Be more able to make sound decisions

H- Be more effective in day to day work by mastering job-related processes

I- Create and develop competency to perform job well


FREQUENT NOMINATIONS SCHEME

A- 10% discount after 05 candidates’ registration.

B- 15% discount after 10 candidates’ registration.    

C- 20% discount after 20 candidates’ registration.

D- 25% discount after 25 candidates’ registration.

E- 30% discount after 30 candidates’ registration

F- Higher discount rates will be offered based on work volume with different clients.  


SEVERAL NOMINATIONS ON THE SAME COURSE SCHEME

A- One extra free seat is offered on 4 candidates on the same course and dates.

B- Two extra free seats are offered on 6 candidates on the same course and dates.

C- Three extra free seats are offered on 8 candidates on the same course and dates.

D- Four extra free seats are offered on 10 candidates on the same course and dates.

E- Five extra free seats are offered on 12 candidates on the same course and dates.


REGISTRATION POLICY

Nominations to our public courses are to be processed by the client’s Training and/or HR departments. A refund will be issued back to the client in the event of course cancellation or seat unavailability. A confirmation will be issued to the relevant department official(s). 


CANCELLATION POLICY

If a confirmed registration is cancelled less than 5 working days prior to the course start date, a substitute participant may be nominated to attend the same course or a 20% cancellation charge is applied. In case of a no-show, a 100% fee will be charged.


PAYMENT POLICY

Payment is due upon receiving the course confirmation, invoice and/or proforma invoice. However; the fee due can be wire transferred to our bank account directly after course completion. Our bank details are illustrated on the confirmation, invoice and proforma invoice, as well. The above documents can be communicated electronically, i.e., in a soft copy or/and in hard copy based on customer’s request.


COPYRIGHT

© 2017. Material published by PETROGAS shown here is copyrighted. © 2017. All rights reserved. Any unauthorized copying, distribution, use, dissemination, downloading, storing in any medium, transmission, reproduction or reliance in whole or any part of this course outline is prohibited and will constitute an infringement of copyright.